Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Convert C 4 box to C2

Thread Tools
 
Search this Thread
 
Old 10-10-2017, 09:07 AM
  #121  
koenig_roland
Burning Brakes
 
koenig_roland's Avatar
 
Join Date: Oct 2009
Location: Mainhatten / Frankfurt
Posts: 1,013
Received 142 Likes on 73 Posts
Default

and the C2 flanges do not fit in the G64.00 box i guess?!
Old 10-10-2017, 09:10 AM
  #122  
jack.pe
Three Wheelin'
 
jack.pe's Avatar
 
Join Date: Apr 2012
Location: Putney, London
Posts: 1,286
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by koenig_roland
and the C2 flanges do not fit in the G64.00 box i guess?!
They should do.. the diff is the same size..
Old 10-10-2017, 11:08 AM
  #123  
koenig_roland
Burning Brakes
 
koenig_roland's Avatar
 
Join Date: Oct 2009
Location: Mainhatten / Frankfurt
Posts: 1,013
Received 142 Likes on 73 Posts
Default

ok, then the swap should be quite easy... two axles and two flanges... Be careful: the two flages are with two different bolts screwed...
Old 10-10-2017, 05:17 PM
  #124  
kos11-12
Three Wheelin'
Thread Starter
 
kos11-12's Avatar
 
Join Date: Jan 2007
Location: London UK & Paris FR
Posts: 1,699
Received 23 Likes on 22 Posts
Default

Originally Posted by jack.pe
They should do.. the diff is the same size..
Good luck Jack .
thanks for the vid
Old 10-11-2017, 04:17 AM
  #125  
koenig_roland
Burning Brakes
 
koenig_roland's Avatar
 
Join Date: Oct 2009
Location: Mainhatten / Frankfurt
Posts: 1,013
Received 142 Likes on 73 Posts
Default

one remark to the show functionality of the PDAS as differential lock.

How is the status of the friction discs? I guess, this discs wear out during the time?! Perhaps, a gearbox overhaul with refreshing the friction plates (from valeo if i am right) could help here?!

Very interessting experiences, you`re gaining here...
Old 10-11-2017, 04:33 AM
  #126  
John McM
Rennlist Member
 
John McM's Avatar
 
Join Date: May 2001
Location: Auckland, New Zealand.
Posts: 13,206
Received 567 Likes on 339 Posts
Default

Originally Posted by koenig_roland
one remark to the show functionality of the PDAS as differential lock.

How is the status of the friction discs? I guess, this discs wear out during the time?! Perhaps, a gearbox overhaul with refreshing the friction plates (from valeo if i am right) could help here?!

Very interessting experiences, you`re gaining here...
If it's an early C4 then it will need to change to Valeo. Been there done that. $$$
Old 10-11-2017, 10:19 AM
  #127  
ras62
Burning Brakes
 
ras62's Avatar
 
Join Date: Jan 2012
Location: Cheshire UK
Posts: 782
Received 16 Likes on 15 Posts
Default

I would be tempted to forget the rear diff altogether tbh. First it doesn't lock on deceleration which is the main bonus of a LSD on a 911 and second it could well be the PDAS system is constantly trying to lock/releas the rear diff which could be the cause of the drive shaft failure?
Old 10-11-2017, 11:50 AM
  #128  
koenig_roland
Burning Brakes
 
koenig_roland's Avatar
 
Join Date: Oct 2009
Location: Mainhatten / Frankfurt
Posts: 1,013
Received 142 Likes on 73 Posts
Default

under "deceleration" - without braking - it should be working, shouldn`t it? I thought, the PDAS is "just" not working under braking?!
Old 10-11-2017, 12:20 PM
  #129  
freno a mano
Instructor
 
freno a mano's Avatar
 
Join Date: Feb 2014
Location: Genova - Italy
Posts: 209
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by ras62
on deceleration which is the main bonus of a LSD on a 911
Can you explain why? Thanks
Old 10-11-2017, 01:01 PM
  #130  
ras62
Burning Brakes
 
ras62's Avatar
 
Join Date: Jan 2012
Location: Cheshire UK
Posts: 782
Received 16 Likes on 15 Posts
Default

When the diff locks it gives the car much better stability under heavy breaking as the two rear wheels are rotating at the same speed.
PDAS works only on acceration and not deceleration hence my comment that the diff isn't locked.
Old 10-12-2017, 09:48 AM
  #131  
freno a mano
Instructor
 
freno a mano's Avatar
 
Join Date: Feb 2014
Location: Genova - Italy
Posts: 209
Likes: 0
Received 1 Like on 1 Post
Default

Ok, thanks.
I think it's for the same reason that the ABS at the rear works together left and right, i.e. if on the rear right is releasing brake pressure the same input is given also to the left.
Old 10-12-2017, 01:58 PM
  #132  
ras62
Burning Brakes
 
ras62's Avatar
 
Join Date: Jan 2012
Location: Cheshire UK
Posts: 782
Received 16 Likes on 15 Posts
Default

The aim of the ABS is a little different to the diff. The 964 has 3 channel ABS with only one solenoid controlling the two rear brakes. If it senses one of the rears lock (a bad scenario in any 911) then it will release pressure to both rear brake calipers. This offers more stablity but nothing like the stability as a locking diff.
The later 4 channel ABS systems can release the rear calipers individually to achieve optimal braking.
Old 11-20-2017, 08:55 AM
  #133  
jack.pe
Three Wheelin'
 
jack.pe's Avatar
 
Join Date: Apr 2012
Location: Putney, London
Posts: 1,286
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by ras62
When the diff locks it gives the car much better stability under heavy breaking as the two rear wheels are rotating at the same speed.
PDAS works only on acceration and not deceleration hence my comment that the diff isn't locked.
Hadn't considered that.

Well all still up in air with my car. just replaced the broken CV joint but not upgraded as yet as it turns out that the C4 diff will not work with the flanges used with the C2 shafts. Also everyone I have spoken to has a different theory as to why it broke. The fact that the PDAS engages the diff constantly has been discounted by checking with a PWIZ diagnostic. Shows all working well and diff engaging and disengaging at the right times.

Gearbox twist on the original C4 gearbox mount was also muted but i have to say that with the RS Engine mounts I have in place I really can get much movement out of the box, plus it would need to be quite severe movement to exceed the range of the CV joint. So don't think this is the issue.

The guys looking at it with me currently, RSR here in the UK, think it is more than possible that it was already fatigued after 120,000 miles. These size of shaft and CV joint is the same as used on the 944 turbo so in theory it should be ok with about 250hp at least.. my car should have maybe 30 more than that but still you would just expect quicker wear rather than an immediate break.

Anyhow have a track day booked for 1st December but very weary about going with the 964 in case it breaks again, the issue is more the pain of having to pay to get it recovered and taken home. So not sure how i will proceed at this point. i think ultimately it will come down to C2 shafts and a mechanical LSD. Both items wghiuch would have been need if using a C2 box in any case.
Old 11-22-2017, 11:45 AM
  #134  
koenig_roland
Burning Brakes
 
koenig_roland's Avatar
 
Join Date: Oct 2009
Location: Mainhatten / Frankfurt
Posts: 1,013
Received 142 Likes on 73 Posts
Default

The C4 shafts are also the same ones that are used in 204 HP Boxsters...
I had also a driveshaft failure this year... well. Replaced it an proceed trackday driving...
Old 12-06-2017, 07:30 AM
  #135  
jack.pe
Three Wheelin'
 
jack.pe's Avatar
 
Join Date: Apr 2012
Location: Putney, London
Posts: 1,286
Likes: 0
Received 1 Like on 1 Post
Default

Update on my C2 conversion using the C4 box - this time it was a success!!
Still using C4 shafts because using C2' would mean changing the diff.. the flanges on the PDAS C4 diff are unequal lengths. Also wanted to see if the PDAS was working or not.
One unexpected outcome, despite the fact that the diff does not work when car is off throttle.. is that the braking felt more composed than when it was a C4.. i think having engine braking only on the rear wheels helps with stability?



Quick Reply: Convert C 4 box to C2



All times are GMT -3. The time now is 06:27 AM.