Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Help with headlight project

Thread Tools
 
Search this Thread
 
Old 07-19-2015, 12:00 PM
  #1  
Nylasurf
Racer
Thread Starter
 
Nylasurf's Avatar
 
Join Date: Apr 2013
Posts: 312
Received 10 Likes on 9 Posts
Default Help with headlight project

I have been working on retrofitting a pair of H5 headlights and have been unsuccessful in separating the lens from the housing. I have followed a couple of traditional methods such as repeated baking the headlights at 200 degrees Celsius and even soaked them in gasoline (solvent) but fear any stronger solvent may breakdown the housing itself. Has anyone separated a lens successfully and if so what was your method.

Last edited by Nylasurf; 07-19-2015 at 06:14 PM.
Old 07-19-2015, 05:25 PM
  #2  
Rocket Rob
IHI KING!
Rennlist Member

 
Rocket Rob's Avatar
 
Join Date: Aug 2001
Location: Nashua, New Hampshire, USA
Posts: 13,384
Received 222 Likes on 176 Posts
Default

Sorry, I haven't done it but am curious what your ultimate goal is? If you need a stock looking lens that you can easily change, the H4's are a better choice. They also have a better light pattern in my opinion. I have "upgraded" both of my cars from H5 to H4 with relays and high wattage bulbs.
Old 07-19-2015, 06:19 PM
  #3  
Nylasurf
Racer
Thread Starter
 
Nylasurf's Avatar
 
Join Date: Apr 2013
Posts: 312
Received 10 Likes on 9 Posts
Default

Rob, thanks - I am trying to retrofit a set of projectors. I know most use H4 as the housing and lens are separate, but the H5 has a full chrome reflector in the housing vs the H4. Looking to try something similar to singer-esque but have it all housed in the light housing. If my idea works I'll be sure to show and tell with the RL community.
Old 07-19-2015, 06:24 PM
  #4  
Nylasurf
Racer
Thread Starter
 
Nylasurf's Avatar
 
Join Date: Apr 2013
Posts: 312
Received 10 Likes on 9 Posts
Default Update

Well I baked again at 215 Celsius for 20 min and pryed the lens off...the sealant is more of a rubber than the buytl used in today's lights. Unfortunately the housing became brittle and cracked and chipped in multiple places around where the glass and housing marry. Now that I have it apart I can work out some ideas but need to find a better method for splitting the H5 open.
Old 07-20-2015, 06:47 AM
  #5  
JSD964
7th Gear
 
JSD964's Avatar
 
Join Date: Apr 2012
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

Do you mind posting some photos of the separated lens and housing? I've been curious how the Reflector looks without the lens. Thanks!
Old 07-20-2015, 08:36 AM
  #6  
Nylasurf
Racer
Thread Starter
 
Nylasurf's Avatar
 
Join Date: Apr 2013
Posts: 312
Received 10 Likes on 9 Posts
Default

Originally Posted by JSD964
Do you mind posting some photos of the separated lens and housing? I've been curious how the Reflector looks without the lens. Thanks!
I will take some photos of the reflector for you and try to get them posted tonight. IMHO the h5 housing and reflector are the nicest...metal support frame and full chrome reflector....only if I could source them without a lens.



Quick Reply: Help with headlight project



All times are GMT -3. The time now is 03:36 AM.