Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Heat exchanger removal

Thread Tools
 
Search this Thread
 
Old 05-21-2009, 07:24 PM
  #1  
Sal 965
Three Wheelin'
Thread Starter
 
Sal 965's Avatar
 
Join Date: Jan 2005
Location: Rossendale, UK
Posts: 1,328
Likes: 0
Received 2 Likes on 2 Posts
Default Heat exchanger removal

Hi,

The search seems to be playing up again for me so can anyone give me links or help on how best to remove the heat exchangers as i need access to remove and replace an oil pipe.

I've tried already tonight but i think my choice of tools wasn't extensive enough.
Old 05-22-2009, 01:49 AM
  #2  
Colin 90 C2
Addict
Rennlist Member

 
Colin 90 C2's Avatar
 
Join Date: Jun 2003
Location: Delaware
Posts: 977
Likes: 0
Received 1 Like on 1 Post
Default

you will need a long allen wrench, I can't remember the size, maybe 5mm and I usually use a jointed 13mm socket and various extensions.
Old 05-22-2009, 07:57 AM
  #3  
Rocket Rob
IHI KING!
Rennlist Member

 
Rocket Rob's Avatar
 
Join Date: Aug 2001
Location: Nashua, New Hampshire, USA
Posts: 13,386
Received 223 Likes on 177 Posts
Default

+1 on the long allen wrench. I purchased mine from SnapOn. (no affiliations).

P/N : FAML8E
Desc : Socket Driver, Metric, Hex, Extra Long, 8 mm
Price : $20.80/each

http://buy1.snapon.com/catalog/item....group_ID=11478

Old 05-24-2009, 04:12 AM
  #4  
jevvy964
Pro
 
jevvy964's Avatar
 
Join Date: Apr 2009
Location: Reading UK
Posts: 625
Received 6 Likes on 2 Posts
Default

Here is my efforts - I decided to cut the HE's off as I had replacements and this would give me better access to the nuts and barrel nuts. Most of the nuts came off with some very careful tighten/loosen wiggles and lots of penetrating oil but 3 of the studs also came out which needed replacing, dont forget the thread lock. I also did some oil lines and seals while I was in there - doesn't leak a drop now!










Just back from a trip to Le Mans bugatti track day:

Old 05-25-2009, 02:23 AM
  #5  
pete000
Three Wheelin'
 
pete000's Avatar
 
Join Date: Dec 2003
Location: Rancho Palos Verdes CA
Posts: 1,569
Likes: 0
Received 2 Likes on 2 Posts
Default

Wow, thats one way of doing it I guess !
Old 05-25-2009, 03:05 PM
  #6  
Sal 965
Three Wheelin'
Thread Starter
 
Sal 965's Avatar
 
Join Date: Jan 2005
Location: Rossendale, UK
Posts: 1,328
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Rocket Rob
+1 on the long allen wrench. I purchased mine from SnapOn. (no affiliations).

P/N : FAML8E
Desc : Socket Driver, Metric, Hex, Extra Long, 8 mm
Price : $20.80/each

http://buy1.snapon.com/catalog/item....group_ID=11478

Without sounding too stupid does this socket have a 12mm opening on the end for the heat exchanger bolt and you just wrench an 8mm socket on to the top?
Old 05-25-2009, 03:59 PM
  #7  
crg53
Rennlist Member
 
crg53's Avatar
 
Join Date: Jan 2007
Location: Vancouver Island, BC , Canada
Posts: 2,381
Received 13 Likes on 11 Posts
Default

Steve, here are some pictures of what you need, it is a 3/8" drive universal 13m/m socket and in my case also a 12m/m, cause I had both types of nuts holding the HE in place, you also need a 3/8" drive 8m/m allen, that is used to undo the allen head nuts through the access holes in the HE, and of cause a 3/8" drive extension. It is a fairly easy job, just take your time and you should have no problems.
Attached Images   
Old 05-25-2009, 04:46 PM
  #8  
Rocket Rob
IHI KING!
Rennlist Member

 
Rocket Rob's Avatar
 
Join Date: Aug 2001
Location: Nashua, New Hampshire, USA
Posts: 13,386
Received 223 Likes on 177 Posts
Default

Steve,

In my case, the heat exchangers are held on with a combination of 13mm nuts (standard hex) and specialized nuts with 8mm allen sockets. You use the extra long allen wrench to reach thru the heat exchanger to lossen/tighten. There are access holes in the heat exchanger specifically for this. The other nuts, you need a short 13mm socket with a swivel like seen above.
Old 05-25-2009, 07:34 PM
  #9  
Sal 965
Three Wheelin'
Thread Starter
 
Sal 965's Avatar
 
Join Date: Jan 2005
Location: Rossendale, UK
Posts: 1,328
Likes: 0
Received 2 Likes on 2 Posts
Default

I'm fairly sure on mine there is the same 13mm hex head nuts through the holes in the exchanger which is where i was getting confused.
Old 05-25-2009, 07:57 PM
  #10  
boxsey911
Nordschleife Master
 
boxsey911's Avatar
 
Join Date: Feb 2007
Location: Cheshire, UK
Posts: 5,095
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Sal 965
I'm fairly sure on mine there is the same 13mm hex head nuts through the holes in the exchanger which is where i was getting confused.
Steve, according to PET, a turbo heat exchanger (which is different to a normal 964 heat exchanger) only has hex nuts.
Old 05-25-2009, 08:01 PM
  #11  
crg53
Rennlist Member
 
crg53's Avatar
 
Join Date: Jan 2007
Location: Vancouver Island, BC , Canada
Posts: 2,381
Received 13 Likes on 11 Posts
Default

Steve, that would be close to impossible to get those nuts in place, but I guess one could slide a socket with the nut already in it, on top of the HE and then stick the extention up through the hole into the socket and do it that way, my question would be, WHY would anybody go through all that trouble?
Old 11-20-2023, 10:05 AM
  #12  
GoKart
Rennlist Member
 
GoKart's Avatar
 
Join Date: Nov 2008
Location: GA
Posts: 807
Received 19 Likes on 12 Posts
Default

I believe I have oil dripping onto the right side heat exchanger on my 964 C2.

How do I fix that?

Remove the HE and replace what?

Looking for some tips on what parts to order before I go pulling it apart.

Thanks!!
Old 11-20-2023, 12:47 PM
  #13  
cjoenck
Rennlist Member
 
cjoenck's Avatar
 
Join Date: Dec 2007
Location: Chicago, IL
Posts: 731
Likes: 0
Received 80 Likes on 68 Posts
Default

On the passenger side, you could have oil dripping after an oil filter change when you may have spilled a little oil. You could also have power steering fluid dripping from a leaking hose above. Worst case, you have a leaking cylinder head.
Old 11-20-2023, 01:18 PM
  #14  
GoKart
Rennlist Member
 
GoKart's Avatar
 
Join Date: Nov 2008
Location: GA
Posts: 807
Received 19 Likes on 12 Posts
Default

Originally Posted by cjoenck
On the passenger side, you could have oil dripping after an oil filter change when you may have spilled a little oil. You could also have power steering fluid dripping from a leaking hose above. Worst case, you have a leaking cylinder head.
I believe it’s engine oil. Valve cover gasket is recently new. Oil filter has been clean so far. Where would the head be leaking from if that is the issue?



Quick Reply: Heat exchanger removal



All times are GMT -3. The time now is 02:03 PM.