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Removing rounded brake lines - question

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Old Jul 3, 2021 | 08:53 AM
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Default Removing rounded brake lines - question

My rear calipers have to come off for some serious cleaning. Unfortunately, the previous owner over torqued the hydraulic line connector and rounded it. So the question is - how do I best remove the short solid hydraulic line from both the caliper and the flexible break line?

I tried pb blaster but can't get a good grip with a flare wrench any more. I thought about cutting the tube - I do have a new replacement - and use a bolt extractor with a little heat. While that may work on the caliper side, heat will not work on the flex hose side.

Any suggestions?
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Old Jul 3, 2021 | 09:34 AM
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These little vise grips have a jaw that works well on brake lines

IRWIN Tools VISE-GRIP Original Locking Wrench with Wire Cutter (item #8)
Amazon Amazon



Last edited by 95_993; Jul 3, 2021 at 09:37 AM.
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Old Jul 3, 2021 | 11:15 AM
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Thanks, I had not seen these. I ordered them. If all else fails, I may have to use these two as a last resort...
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Last edited by cjoenck; Jul 3, 2021 at 11:17 AM.
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Old Jul 4, 2021 | 05:54 AM
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On my crusty UK car I found cutting the lines and undoing by allowing the hose and fitting to rotate together worked, along with some mole grips.
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Old Jul 4, 2021 | 01:46 PM
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When you replace your hard lines, use coated ones so they are easy to undo when you need to in the future.
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Old Jul 5, 2021 | 03:34 PM
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Originally Posted by willmip
On my crusty UK car I found cutting the lines and undoing by allowing the hose and fitting to rotate together worked, along with some mole grips.
Yes, my thinking exactly. I tried just using grips but no dice. The lines are mangled pretty badly and I am now wondering if that actually reduced the inner diameter of the fixed lines and therefore impeding brake performance. I am speculating that a previous owner unbolted the caliper without first removing the brake line. The calipers are pretty heavy so I can see how you could torque the line.
Anyway, pictures to come once I am in there.
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Old Jul 7, 2021 | 07:55 PM
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So I replaced the short solid brake lines from caliper to the flexible house.

Old vs new lines. Yes, they were so mangled that the inner diameter was restricted so hydraulic pressure to the calipers must have been impacted.
Something so small and what looks simple with big impact.
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