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Engine rebuild....ground zero

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Old 11-20-2017, 05:55 PM
  #31  
Meatball964
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So true. A reseal was wishful thinking (at 192k). You could make a case for replacing just about every part you put a wrench on. A line has to be drawn somewhere.....that's the hard part. Should be good for another 200k when I'm done.
Old 12-22-2017, 12:20 PM
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Update: case sealed up. Looks to be the proper amount of 574 "squeeze". Next up P/C install (brand new Mahle's).
Old 12-22-2017, 12:24 PM
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Old 12-22-2017, 12:26 PM
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Old 12-22-2017, 12:42 PM
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BTW can anyone recommend a PRC (piston ring compressor)? The Gearwrench in this pic one looks correct, several size bands to choose. Thoughts ?
Old 12-22-2017, 01:38 PM
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I used a generic one. If I recall correctly the largest band was for 100mm pistons so I was on the limit. It worked though.

You'll also see that I marked the orientation on the tool. With everything going on it would be easy to get that wrong and risk breaking a ring.

I put the ring gaps on at 120 degree spacing and the gap on the oil ring facing the intake.

Good luck.
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Old 12-22-2017, 01:51 PM
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Yes ring position is critical. Even though these P &C's are new in the box, they still need to be weighed, cleaned & ring position adjusted. Slow & steady as I don't want to break a ring or scratch a bore.
BTW I refer to your rebuild thread constantly lol.
Old 12-22-2017, 02:07 PM
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Originally Posted by S2K993


Yes ring position is critical. Even though these P &C's are new in the box, they still need to be weighed, cleaned & ring position adjusted. Slow & steady as I don't want to break a ring or scratch a bore.
BTW I refer to your rebuild thread constantly lol.
Slow and steady is the way to go. I was concerned about the rings but the reality was a lot easier than I expected.

As for the thread, I refer to it constantly as well. With two cars I often end up going back to a section to remember how I did a particular task, including the torque settings.
Old 12-22-2017, 05:30 PM
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A thing of beauty Bill!
Old 12-22-2017, 08:54 PM
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Came together nicely. Thanks again for the extra set of hands & quick thinking!
Old 01-23-2018, 07:12 PM
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Latest update: some zinc bling
Old 01-23-2018, 07:15 PM
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One side done; new Mahle P/C's & reworked heads (courtesy of Steve W).
Old 02-09-2018, 11:56 AM
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New cam sprockets, timing chains and chain tensioners ($$$). Cam timing next. Z-block, gauge & Kirk tool being delivered today.
Old 02-09-2018, 12:07 PM
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What do most use for a chain tensioner (for cam timing). I have a brake pad spreader (see pic). How do I know the proper amount of tension to apply?
Old 02-09-2018, 05:04 PM
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This style spreader will probably work better....


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