Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

wastegate mounted backwards now car has serious issues

Thread Tools
 
Search this Thread
 
Old 07-23-2014, 09:03 AM
  #16  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

No car was fine after I got work done, apart from overboosting. Not knowing WG was around wrong way I kept pulling settings lower on eboost till all at zero, then I bypassed it completely and it was only then I worked out over boosting was because WG was fitted wrong. The problem of car running bad started before I had bypassed eboost.

Not sure on leads and rotor etc although plugs are fairly new. I might try fitting new rotor cap and leads
Old 07-23-2014, 10:14 AM
  #17  
fejjj
Rennlist Member
 
fejjj's Avatar
 
Join Date: Sep 2010
Posts: 2,360
Received 79 Likes on 41 Posts
Default

Bruce,

I had similar issues when my IC pipe from IC to TB blew off.

Check all of your intake connections closely as even if one has not blown off, it may be hanging on for dear life.
Old 07-25-2014, 08:13 PM
  #18  
NM'87 951
Racer
 
NM'87 951's Avatar
 
Join Date: Aug 2013
Location: Grass Valley
Posts: 290
Likes: 0
Received 0 Likes on 0 Posts
Default

did you remember to put the vac line back on the WG? If it's dual port, are you running your vac lines correctly?
Old 07-25-2014, 08:49 PM
  #19  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

I will have a good look at all hose connections as this makes sense with symptoms I have.
WG and eboost are working as they should be and all hooked up properly.

I am also thinking O2 sensor could be culprit as reading another thread car had similar symptoms. Any thoughts?
Old 07-26-2014, 03:09 AM
  #20  
Paulyy
Professional Hoon
Rennlist Member
 
Paulyy's Avatar
 
Join Date: Jan 2010
Location: Melbourne, Australia
Posts: 7,090
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by Cyberpunky
I will have a good look at all hose connections as this makes sense with symptoms I have.
WG and eboost are working as they should be and all hooked up properly.

I am also thinking O2 sensor could be culprit as reading another thread car had similar symptoms. Any thoughts?
http://www.clarks-garage.com/shop-manual/fuel-18.htm
Old 07-27-2014, 08:39 AM
  #21  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

Thanks Pauly
one thing I have noticed is that the problem always seems to happen at about the same distance from work or home, which is just after car has gotten to operating temprature.
Old 07-27-2014, 09:14 AM
  #22  
black944 turbo
Rennlist Member
 
black944 turbo's Avatar
 
Join Date: Mar 2003
Location: Charlotte
Posts: 4,261
Received 30 Likes on 20 Posts
Default

Have you pressurized your intake? I agree it seems most logical that you have a large boost leak. Symptoms seem to agree and all the events leading up to this would make sense.
Old 07-27-2014, 09:42 AM
  #23  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

I don't have a way to pressurise the intake. Will pull off air box and try and check all fittings on my RDO this week. Does seem most logical cause to me too
Old 07-27-2014, 11:32 AM
  #24  
fejjj
Rennlist Member
 
fejjj's Avatar
 
Join Date: Sep 2010
Posts: 2,360
Received 79 Likes on 41 Posts
Default

What kind of AFR'S are you seeing under boost/WOT?
Old 07-27-2014, 12:15 PM
  #25  
Paulyy
Professional Hoon
Rennlist Member
 
Paulyy's Avatar
 
Join Date: Jan 2010
Location: Melbourne, Australia
Posts: 7,090
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by Cyberpunky
I don't have a way to pressurise the intake. Will pull off air box and try and check all fittings on my RDO this week. Does seem most logical cause to me too
you can make a took if you go down to bunnings and get the right stuff. there's a few threads on this. my sticky has it too.
Old 07-27-2014, 06:37 PM
  #26  
black944 turbo
Rennlist Member
 
black944 turbo's Avatar
 
Join Date: Mar 2003
Location: Charlotte
Posts: 4,261
Received 30 Likes on 20 Posts
Default

You can use an old fuel filter. Cut it in half and thread an air compressor quick connector in.
Old 07-31-2014, 04:21 AM
  #27  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

replaced TPS yesterday but no change. Couldn't find any obvious leaks but I know that is not something that means I can cross leaks off the list yet. I am thinking I may fit a new o2 sensor next, as I doubt it has been changed in a long time, so even if it's not the problem, it's a little preventative maintenance.
Old 07-31-2014, 05:38 AM
  #28  
CBR944
Advanced
 
CBR944's Avatar
 
Join Date: Mar 2014
Location: Canberra, Australia
Posts: 73
Likes: 0
Received 11 Likes on 10 Posts
Default

It could be the AFM barn door sticking - I've just had that with mine just a couple of weeks ago after a turbo replacement. The new turbo pulled in enough air on full boost to put the barn door in a "new" spot where it would stick. Symptoms were hesitating like a misfire on acceleration, and then it stuck open completely, car stopped and wouldn't start again - injectors were pumping in heaps of fuel - similar symptoms to a failing fuel regulator.
Old 07-31-2014, 06:34 AM
  #29  
Cyberpunky
Three Wheelin'
Thread Starter
 
Cyberpunky's Avatar
 
Join Date: Dec 2010
Location: Melbourne, Australia
Posts: 1,519
Received 18 Likes on 12 Posts
Default

The barn door seems a very likely candidate to me as over boosting could well have caused same problem you had CBR. How did you fix it ?

I have seen pricing on replacement AFM's and I think I would rather go a MAF but to be honest can't afford either at this point.
Old 07-31-2014, 10:07 PM
  #30  
CBR944
Advanced
 
CBR944's Avatar
 
Join Date: Mar 2014
Location: Canberra, Australia
Posts: 73
Likes: 0
Received 11 Likes on 10 Posts
Default

Hi Bruce
I took the AFM out and with a screwdriver gently pushed the door open and closed while spraying the mechanism with some electrical lubricant spray. Not sure what was causing it to stick as this seemed to do the trick. While I had it out of the car I also took the cap off and moved the contact arm to a new part of the resistor strip, just to make sure that was working as it should, but the wear there seemed unlikely to have caused the sticking problem.
David


Quick Reply: wastegate mounted backwards now car has serious issues



All times are GMT -3. The time now is 07:51 AM.