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2-3 Exhaust Manifold Removal

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Old 06-29-2012, 12:00 PM
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brrgrr
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Default 2-3 Exhaust Manifold Removal

My 2-3 exhaust manifold is cracked. My 1-4 is in good shape and I'd rather not disturb it if possible.

Couple of quick questions on removal / installation -

Can you remove the 2-3 without removing the 1-4 ?
Can you remove the 2-3 without removing the exhaust studs ?
Does the 2-3 come out from the top or the bottom ?

Thanks,

brrgrr
Old 06-29-2012, 12:46 PM
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Campbelljj
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Default 2-3 Exhaust Header Removal

1. No, Both pieces have to come out to get 2-3 out.
2. No, if head is not removed, stud removal is the only way to wrestle those headers out.
3. Top, at least that is the only way I could get them out and back in.
I had alot of trouble getting the flanges to line-up to reinstall the studs. Needless to say this is a tough job atleast it was for me.
Old 06-29-2012, 01:34 PM
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Paulyy
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Originally Posted by Campbelljj
2. No, if head is not removed, stud removal is the only way to wrestle those headers out.
how sure are you?
IICR i took my headers off and put them back on with the head on the engine and studs on the head. the cam tower was off though.
Old 06-29-2012, 07:26 PM
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Campbelljj
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Default pretty sure

Just did it. I did not remove cam tower when I removed. Ended up pulling tower and head. Just saying it is real tight on 951.

Last edited by Campbelljj; 06-30-2012 at 12:37 PM.
Old 06-30-2012, 01:58 AM
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I have semi solid engine mounts which lower the engine by 1/4 inch, and there is plenty of clearance to install/remove the headers with studs/head/cam box in place. I have done it about 10 times in the last 3 days. It's tight for me down around the frame rail, but that's why I mentioned the engine mounts.
Old 06-30-2012, 09:53 AM
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brrgrr
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This is exactly why I made the post - I did a search prior to posting and there is a wide range of opinion - everything from: "You must remove the studs" to "Just jack up the motor - they come right out"

I would like to leave the studs alone if possible. I'll try unbolting the motor mounts, raising the engine and removing the manifolds without removing the studs. I'll report back on the findings.
Old 07-08-2012, 04:35 PM
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Just to complete the loop - I loosened all of the nuts, moved the 1-4 out as far as possible and had to remove 1 stud on the #3 cylinder - at that point the 2-3 came out the top with just a wiggle here and there. Not too bad. The double nut method worked very well on removing the stud.
Old 07-10-2012, 01:44 AM
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Kevin88951
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Did you find a good replacement 2-3 manifold?



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