Clutch pedal not coming back fully. Can be pulled back manually..MC?
#1
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Picked up new car bought from JohnTorg.
Started right up and idled perfect with fresh installed M-Tune.
Put into first, clutch pedal does not come back up the last 1/3 of travel, until a few seconds later, with a small "clonk", indicating that pedal is now back in normal position. Some whining can be heard from pedal area when operating pedal.
30 minutes later, pedal does not come back the last 1/3, and more or less sticks close to the floor, now operating on a 1/3 or less of normal clutch pedal travel, not giving the very best feedback. Also now clutch slips as soon as boost hit, where I immediately let off.
Drive the car home in this condition. Clutch operates, but very short travel and slips.
Is this the master cylinder that needs to be renewed, and/or slave, or could this maybe be resolved with some bleeding?
Any advice would be helpful.
Started right up and idled perfect with fresh installed M-Tune.
Put into first, clutch pedal does not come back up the last 1/3 of travel, until a few seconds later, with a small "clonk", indicating that pedal is now back in normal position. Some whining can be heard from pedal area when operating pedal.
30 minutes later, pedal does not come back the last 1/3, and more or less sticks close to the floor, now operating on a 1/3 or less of normal clutch pedal travel, not giving the very best feedback. Also now clutch slips as soon as boost hit, where I immediately let off.
Drive the car home in this condition. Clutch operates, but very short travel and slips.
Is this the master cylinder that needs to be renewed, and/or slave, or could this maybe be resolved with some bleeding?
Any advice would be helpful.
Last edited by boerge; 07-21-2011 at 04:45 AM.
#3
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Update: I cannot see any leaks, but I was able to pull the clutch pedal back out manually, and after that it seemed to get correct travel and operation again, but still the last 1/3 of travel as I let go of the pedal, it hesistates, but eventually get fully backed out.
Is it correct to think that a repalcement of the mastercylinder will do the trick? I planned to change out slave and MC, but now I think I'll stick to the MC.
Is it correct to think that a repalcement of the mastercylinder will do the trick? I planned to change out slave and MC, but now I think I'll stick to the MC.
#6
Burning Brakes
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Dont like the clutch slipping issue, hopfully it's a Slave Cylinder leak problem, ... you need to pull it out and have a look. IMO you should replace the Master and Slave cylinders as a pair, newfound pressure tends to blow the seals out of the oldest part. Bleeding these bad boys is kinda difficult, the high line between the cylinders can hold the air unless you have alot of flow, most people use some type of Motive Bleeder to saturate the system and carry out the air from that high line. I have used a 'Saddle Tap Valve' in the upper line to connect to my hand Vac pump which will then pull all the air out in seconds.
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#7
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Dont like the clutch slipping issue, hopfully it's a Slave Cylinder leak problem, ... you need to pull it out and have a look. IMO you should replace the Master and Slave cylinders as a pair, newfound pressure tends to blow the seals out of the oldest part. Bleeding these bad boys is kinda difficult, the high line between the cylinders can hold the air unless you have alot of flow, most people use some type of Motive Bleeder to saturate the system and carry out the air from that high line. I have used a 'Saddle Tap Valve' in the upper line to connect to my hand Vac pump which will then pull all the air out in seconds.
I'm at work and don't have the URL handy (pretty sure I have it bookmarked at home.) Do a search, it should come up.
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#8
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Question: does the pressurized master cylinder provide the pedal return power? IOW, does the clutch pedal snap forward when pressed and stay with a non-pressurized master cylinder? So once the system is completely bled, will the normal return come back? Just need to confirm.
#9
Race Director
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Same here for my Turbo S, except I don't bleed the brakes. I will pop it back with my foot if needed and pump it until it comes back to normal. I suspect some sort of leak, but it only happens after a month or more of sitting. When I daily drive it the cluch pedal works fine. One day I will trace down the real issue.
#10
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Hello Van......my pedal stayed down (1989 944 turbo) for a couple of days then came back up. Fluid could be really old. What fluid do you like? No visible leaks and trying to avoid expensive repair.....you sound very convinced it is just air in the line......please share more if you can....thank you very much.
gg
gg
#11
Burning Brakes
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i just had the same issue a couple months back. ended up replacing both clutch MC and slave. bled is so many times, went through a quart and finally decided the the mc was out. didn't want to take a chance so i also did the slave cylinder.
#12
Drifting
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My thought is that you have a few issues. Issue #1, your clutch is slipping, issue #2, you hear noise when pushing on the pedal (most likely your thow out bearing but could be the pilot bearing), Issue three you have air in your lines. It sounds like the car may have had issues with the clutch slipping before you got it and someone tried to bleed it thinking it would fix the slipping clutch when it won’t, but they failed to bleed it properly due to old parts or the fact that it’s a finicky system.
my recommendation is a new clutch kit, M/C, S/C, flex line, fork bearings, new fork shaft and a rear main seal. Bleed the clutch system with the rear of the car in the air.
And open another bank account. That was a good talk, welcome to the club.
my recommendation is a new clutch kit, M/C, S/C, flex line, fork bearings, new fork shaft and a rear main seal. Bleed the clutch system with the rear of the car in the air.
And open another bank account. That was a good talk, welcome to the club.
#13
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My thought is that you have a few issues. Issue #1, your clutch is slipping, issue #2, you hear noise when pushing on the pedal (most likely your thow out bearing but could be the pilot bearing), Issue three you have air in your lines. It sounds like the car may have had issues with the clutch slipping before you got it and someone tried to bleed it thinking it would fix the slipping clutch when it won’t, but they failed to bleed it properly due to old parts or the fact that it’s a finicky system.
my recommendation is a new clutch kit, M/C, S/C, flex line, fork bearings, new fork shaft and a rear main seal. Bleed the clutch system with the rear of the car in the air.
And open another bank account. That was a good talk, welcome to the club.
my recommendation is a new clutch kit, M/C, S/C, flex line, fork bearings, new fork shaft and a rear main seal. Bleed the clutch system with the rear of the car in the air.
And open another bank account. That was a good talk, welcome to the club.
gg
#14
Drifting
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FYI after opening the system to change the slave, I found it pretty easy to bleed the clutch with just a Motive pressure bleeder on top, once I got my son to sit in and depress the pedal a couple times during the process. Not sure why, but that stiffened the pedal right up