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Anyone have a sequence(Build) order for re-installing Front Suspension

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Old 04-05-2011, 06:41 PM
  #1  
Crazy Eddie

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Default Anyone have a sequence(Build) order for re-installing Front Suspension

A Arms are already installed ( never removed)
I was thinking ...???

1- ABS sensors on Spindles
2- Spindles
3- Tie Rods ( connect to Spindles )
4- Brake Disc Shield Plates
5- Struts ( connect to spindle )
6- Bearings and Hubs
7- Brake Rotors
8- Brake Calipers
9- Brake lines and ABS connected
10-Sway Bars

Please give me your take on this...

Thanks in advance guys
Regards
Ed
Old 04-05-2011, 06:49 PM
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reno808
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You cant look at the other side?
Old 04-05-2011, 06:57 PM
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Crazy Eddie

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Originally Posted by reno808
You cant look at the other side?
????
Other side of what?
The entire front is off with the exception of the A Arms and Steering rack ?
Old 04-05-2011, 07:47 PM
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Darwantae951

 
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I believe the way I did it was:

1 - Install control arms (You, of course, don't have to)
2 - Install spindle onto control arm
3 - Install strut and attach to spindle
4 - Attach tie rods to strut
5 - Install brake shield
6 - Install hub, set front wheel bearings to spec
7 - Install brake disc
8 - Install caliper
9 - Connect brake lines and install ABS sensor
10 - Connect sway bar

If you like you can give me a call and we can talk about it over the phone.

Good luck!

Old 04-05-2011, 09:32 PM
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Crazy Eddie

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Originally Posted by ModdedEverything951S
I believe the way I did it was:

1 - Install control arms (You, of course, don't have to)
2 - Install spindle onto control arm
3 - Install strut and attach to spindle
4 - Attach tie rods to strut
5 - Install brake shield
6 - Install hub, set front wheel bearings to spec
7 - Install brake disc
8 - Install caliper
9 - Connect brake lines and install ABS sensor
10 - Connect sway bar

If you like you can give me a call and we can talk about it over the phone.

Good luck!

Thanks Darwin
4 - Attach tie rods to strut
Do u mean to the Tie Rods to Spindle ?
Regards
Ed
Old 04-05-2011, 10:31 PM
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gruhsy
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Originally Posted by ModdedEverything951S
I believe the way I did it was:

1 - Install control arms (You, of course, don't have to)
2 - Install spindle onto control arm
3 - Install strut and attach to spindle
4 - Attach tie rods to strut
5 - Install brake shield
6 - Install hub, set front wheel bearings to spec
7 - Install brake disc
8 - Install caliper
9 - Connect brake lines and install ABS sensor
10 - Connect sway bar


If you like you can give me a call and we can talk about it over the phone.

Good luck!


Ha! That's what I did and only once too

Have fun.

Jason
Old 04-05-2011, 10:51 PM
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reno808
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Here I help u out search
Old 04-05-2011, 11:36 PM
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Darwantae951

 
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Oops, yes, I meant spindle!
Old 04-05-2011, 11:43 PM
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Darwantae951

 
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Originally Posted by reno808
Here I help u out search
Very rarely do any of your posts ever add anything of value. Sad, really.

Ed, how's the project?
Old 04-05-2011, 11:47 PM
  #10  
Tom M'Guinn

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Originally Posted by ModdedEverything951S
I believe the way I did it was:

1 - Install control arms (You, of course, don't have to)
2 - Install spindle onto control arm
3 - Install strut and attach to spindle
4 - Attach tie rods to strut
5 - Install brake shield
6 - Install hub, set front wheel bearings to spec
7 - Install brake disc
8 - Install caliper
9 - Connect brake lines and install ABS sensor
10 - Connect sway bar

If you like you can give me a call and we can talk about it over the phone.

Good luck!

Your list looks fairly accurate, but I corrected it below for Crazy Eddie's purposes:


.1 - remove control arms
.11a -clean/plate/coat everything to better than new within 1 foot radius
.1a- replace ball joints
.1b - bead blast control arms
.11a -replace busings in control arm
.1c - clear coat control arms
.1d - have torque wrench calibrated
1 - Install control arms (You, of course, do have to this)
1.05 -touch up scuffs on fasteners after torquing
1.1 -remove control arms
1.2 -strip clear coat
1.3 -reapply clearcoat to improve match with nearby parts
1.4 -reinstall control arms
1.45 -get offspring off the video games
1.5 -repeat step 1.05 as needed
1.6 remove castor blocks
1.7- search internet for cheapest 968 caster blocks
1.8 -install 968 caster blocks
1.81 -repeat step 1.05
2 - Install spindle onto control arm
2.05 -repeat step 1.05 as needed
2.06 - repeat step 11a due to passage of time
2.1 --assemble strut with better than new anodized and painted parts
2.15 -repeat step 1.45 damn it
2.105 -touch up spring scratches after using spring compressor
3 - Install strut and attach to spindle
3.05 -repeat step 1.05 as needed
3.06 -agonize over appearance of control arms
3.07 -say screw it and repeat steps .1 through 1.05
3.08 -search for castle nuts at your lady friends' store
3.09 -take break and dig moat around house with hand trowel in middle of summer
3.10 -set tie rod ends for approximate alignment
4 - Attach tie rods to strut
4.05 -search to identify purpose of yardsale tool
4.1 -have new castle nuts plated and "prepared" using proprietary coating technique that I will take to my grave
4.2 -touch up brake shields since their last prepping
5 - Install brake shield
5.1 -repeat step 1.05 as needed
5.2 -repeat step 1.45
5.2 -do woodwork for needy friend
5.3 -confirm previously replaced bearings are still ok
6 - Install hub, set front wheel bearings to spec
6.01 repeat step .11a
7 - Install brake disc
7.1 -repeat step 1.05 as needed
8 - Install the world's best looking powder coated caliper
8.1 -repeat step 1.05 several times
9 - Connect brake lines and install ABS sensor
9.1 -bleed brake fluid
9.2 repeat steps 1.45 and .11a
10 - Connect the world's best looking sway bar
10.1 repeat step 1.05 as needed
10.11 repeat step 1.45
Old 04-06-2011, 12:11 AM
  #11  
Crazy Eddie

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Originally Posted by ModdedEverything951S
Oops, yes, I meant spindle!
Hey Darwin
I thought so ...
It's going,.... but slowly. I think I took the MAF off no less than 15 times The manifold 5 times
The modified turbo Y water pipe 20 times
Yada Yada Yada ...
Originally Posted by Tom M'Guinn
Your list looks fairly accurate, but I corrected it below for Crazy Eddie's purposes:


.1 - remove control arms
.11a -clean/plate/coat everything to better than new within 1 foot radius
.1a- replace ball joints
.1b - bead blast control arms
.11a -replace busings in control arm
.1c - clear coat control arms
.1d - have torque wrench calibrated
1 - Install control arms (You, of course, do have to this)
1.05 -touch up scuffs on fasteners after torquing
1.1 -remove control arms
1.2 -strip clear coat
1.3 -reapply clearcoat to improve match with nearby parts
1.4 -reinstall control arms
1.45 -get offspring off the video games
1.5 -repeat step 1.05 as needed
1.6 remove castor blocks
1.7- search internet for cheapest 968 caster blocks
1.8 -install 968 caster blocks
1.81 -repeat step 1.05
2 - Install spindle onto control arm
2.05 -repeat step 1.05 as needed
2.06 - repeat step 11a due to passage of time
2.1 --assemble strut with better than new anodized and painted parts
2.15 -repeat step 1.45 damn it
2.105 -touch up spring scratches after using spring compressor
3 - Install strut and attach to spindle
3.05 -repeat step 1.05 as needed
3.06 -agonize over appearance of control arms
3.07 -say screw it and repeat steps .1 through 1.05
3.08 -search for castle nuts at your lady friends' store
3.09 -take break and dig moat around house with hand trowel in middle of summer
3.10 -set tie rod ends for approximate alignment
4 - Attach tie rods to strut
4.05 -search to identify purpose of yardsale tool
4.1 -have new castle nuts plated and "prepared" using proprietary coating technique that I will take to my grave
4.2 -touch up brake shields since their last prepping
5 - Install brake shield
5.1 -repeat step 1.05 as needed
5.2 -repeat step 1.45
5.2 -do woodwork for needy friend
5.3 -confirm previously replaced bearings are still ok
6 - Install hub, set front wheel bearings to spec
6.01 repeat step .11a
7 - Install brake disc
7.1 -repeat step 1.05 as needed
8 - Install the world's best looking powder coated caliper
8.1 -repeat step 1.05 several times
9 - Connect brake lines and install ABS sensor
9.1 -bleed brake fluid
9.2 repeat steps 1.45 and .11a
10 - Connect the world's best looking sway bar
10.1 repeat step 1.05 as needed
10.11 repeat step 1.45
LOL ......

You got the repeat part down ... that's for sure
Old 04-06-2011, 12:30 AM
  #12  
Crazy Eddie

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Originally Posted by gruhsy
Ha! That's what I did and only once too

Have fun.

Jason
Hey Jason
Did you have any issues with the powder coating the hubs and spindles ( with the ABS )? There seems to a number of ground contacts that may have issues with painting them ( which I did as well )
Regards
Ed
Old 04-06-2011, 01:10 AM
  #13  
gruhsy
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So far all is well but I will let you know if anything comes up

Jason
Old 04-06-2011, 08:01 AM
  #14  
teamcrossworks
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Originally Posted by Tom M'Guinn
Your list looks fairly accurate, but I corrected it below for Crazy Eddie's purposes:


.1 - remove control arms
.11a -clean/plate/coat everything to better than new within 1 foot radius
.1a- replace ball joints
.1b - bead blast control arms
.11a -replace busings in control arm
.1c - clear coat control arms
.1d - have torque wrench calibrated
1 - Install control arms (You, of course, do have to this)
1.05 -touch up scuffs on fasteners after torquing
1.1 -remove control arms
1.2 -strip clear coat
1.3 -reapply clearcoat to improve match with nearby parts
1.4 -reinstall control arms
1.45 -get offspring off the video games
1.5 -repeat step 1.05 as needed
1.6 remove castor blocks
1.7- search internet for cheapest 968 caster blocks
1.8 -install 968 caster blocks
1.81 -repeat step 1.05
2 - Install spindle onto control arm
2.05 -repeat step 1.05 as needed
2.06 - repeat step 11a due to passage of time
2.1 --assemble strut with better than new anodized and painted parts
2.15 -repeat step 1.45 damn it
2.105 -touch up spring scratches after using spring compressor
3 - Install strut and attach to spindle
3.05 -repeat step 1.05 as needed
3.06 -agonize over appearance of control arms
3.07 -say screw it and repeat steps .1 through 1.05
3.08 -search for castle nuts at your lady friends' store
3.09 -take break and dig moat around house with hand trowel in middle of summer
3.10 -set tie rod ends for approximate alignment
4 - Attach tie rods to strut
4.05 -search to identify purpose of yardsale tool
4.1 -have new castle nuts plated and "prepared" using proprietary coating technique that I will take to my grave
4.2 -touch up brake shields since their last prepping
5 - Install brake shield
5.1 -repeat step 1.05 as needed
5.2 -repeat step 1.45
5.2 -do woodwork for needy friend
5.3 -confirm previously replaced bearings are still ok
6 - Install hub, set front wheel bearings to spec
6.01 repeat step .11a
7 - Install brake disc
7.1 -repeat step 1.05 as needed
8 - Install the world's best looking powder coated caliper
8.1 -repeat step 1.05 several times
9 - Connect brake lines and install ABS sensor
9.1 -bleed brake fluid
9.2 repeat steps 1.45 and .11a
10 - Connect the world's best looking sway bar
10.1 repeat step 1.05 as needed
10.11 repeat step 1.45
Seems correct to me. Oh crap...the disease has spread.
Old 04-06-2011, 09:32 AM
  #15  
Tedro951
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I knew I could get a laugh this morning! Thanks Tom!

Ed, most of us go through a fire drill much like Tom describes in his service manual addendum. Hopefully yours will go together without fanfare.


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