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Design your own Dual Spring-Rate Coilovers

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Old 06-22-2014, 08:48 AM
  #46  
Van
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750# spring isn't that much for dual-rate. Remember, while both springs are compressing, the rate will be half.

For example, if you have two 750# springs, in one inch of compression, each spring only deflects 1/2", so the rate is only 375 lb/in.

The key is getting the tender to bottom out at the right time.

You want the low spring rate for the initial travel, but the high spring rate to reduce body roll in hard cornering.
Old 06-22-2014, 10:59 PM
  #47  
ninefiveone
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Originally Posted by Pauerman
I'll PM you with my email address.
Sent!

I'd be very interested to hear what spring rates you land on. Next time I can take a look at my springs, I'll pay attention to what I've actually got on there.

And, ah yes, the 7" stroke is why I didn't do this in the rear.

I have a high main-only spring rate, but the combo is right around 250, and feels great on the street. Again, I'm reconstructing from my very leaky memory but I think one of the reasons my main spring is 750, is that the tender was rising rate to ~650, and I wanted to be sure the tender would bottom out, and leave me with just the higher rate main spring at full cornering.

Report back!
Old 02-09-2019, 11:14 AM
  #48  
944alpha
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Incredible thread! I must have read 4 or 5 times over now.

I'm new here and apologize for digging this old thread up, but was hoping someone has a copy of Trucho's spreadsheet. @ninefiveone

I would really love to have a play with the spreadsheet, especially knowing the real world results have been so successful.

Cheers
Old 02-09-2019, 09:19 PM
  #49  
951and944S
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Originally Posted by 944alpha
Incredible thread! I must have read 4 or 5 times over now.

I'm new here and apologize for digging this old thread up, but was hoping someone has a copy of Trucho's spreadsheet. @ninefiveone

I would really love to have a play with the spreadsheet, especially knowing the real world results have been so successful.

Cheers
https://www.hypercoils.com/wp-conten...ate_slides.pdf

T
Old 02-09-2019, 10:12 PM
  #50  
944alpha
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Thanks, although that is a completely different style of stacked spring and does not come close Trucho's spreadsheet as overall setup tool.
Old 02-09-2019, 11:12 PM
  #51  
951and944S
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Originally Posted by 944alpha
Thanks, although that is a completely different style of stacked spring and does not come close Trucho's spreadsheet as overall setup tool.
Sorry, must be my dyslexia, I thought your user name said alpha.

T
Old 02-10-2019, 12:10 AM
  #52  
944alpha
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Originally Posted by 951and944S
Sorry, must be my dyslexia, I thought your user name said alpha.

T
I'm not sure how my username is tied to wanting to obtain this most excellent source of information that Trucho put a lot of time and effort into. You have your wires crossed, clearly.
Old 03-16-2019, 09:54 AM
  #53  
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Giving this a bump.

I too am interested in the spreadsheet/calculator.
would somebody kindly send it to me? I’d give my email through private message.

is there a consensus if this method is still the best, ten years after it’s birth?
Old 04-19-2019, 02:00 PM
  #54  
JimV8
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This thread I’d definitely worth bumping.
Old 06-25-2019, 06:11 PM
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slap929
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Does anyone have information for the threaded sleeves used in this project?
Old 06-25-2019, 11:41 PM
  #56  
gruhsy
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They look identical to the Ground Control ones sitting in my basement right now.

https://groundcontrolstore.com/produ...968-front-only
Old 06-26-2019, 11:20 AM
  #57  
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Thank you for the reply. That does look a lot like them.
Old 06-28-2019, 04:42 PM
  #58  
beamishnz
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I am a strong advocate for a progressive spring platform. The original cup car springs were progressive,(single spring but variable pitch and gauge) and Technodyne utilised a Eibach dual rate set up during the 90's. The latest GT3 Cup cars are also utilising a dual rate set up (Pic below). Interestingly the latest 944 race set up from Bilstein Motorsport Germany is also Eibach dual rate with packages aimed at both torsion and torsion delete cars. It is worth noting that Bilstein Motorsport recommend maintaining the torsion bar set up despite the weight penalty. This is there reply to a recent email enquiry. [Forgive grammar ]
OE Cup Cars drove it with the torsion bars . We have had a lot of requests from clients [[or torsion delete]. We advise them that the Car [wihtout torsion bars] is not stabil into corners and so on and they had all removed the torsion bars because of the weight. If you want to do that the car needs to be modified before on the rear suspension mounting points. Bilstein Motorsport recommend to drive it WITH the torsion bars in the rear.


Pics of the latest Bilstein Motorsport Struts and the 991 GT3 Cup car set up and lastly the oriignal 944 Cup car front spring.






Old 07-07-2019, 02:25 AM
  #59  
333pg333
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First pic looks more like tender or helper springs rather than a true dual setup?
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Pauerman (07-07-2019)
Old 07-07-2019, 06:24 AM
  #60  
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I'd like a dual rate setup, but personally, I'd really prefer to find something like the cup car spring. The multi-part setup with sliding parts just looks wrong/forced (and as I read on hypercoil's web site, also detracts slightly from available spring travel which might be a problem in some setups).

Hypercoil has a nice writeup on the pros/cons/applications for using progressive rate springs. Our cars seem to be the ideal application, but someone has to do the math and experimentation to find the right combination for the ride height and spring travel on the car. Not as straightforward as installing a set of linear rate springs.

From https://www.hypercoils.com/tech-tips...nsion-springs/
For grand touring and high-performance driving, progressive rate springs offer great ride quality and superior handling due to the roll control offered by the springs. This is especially true if a reduced ride height is desired. The initial light rate provides a great ride, while the increased secondary rate assures a load carrying capability unavailable if lowering with a linear rate spring is attempted. Most high-performance driving involves a fixed vehicle package with only one or two passengers and very limited extra weight. This is the ideal situation for progressive rate springs.

Eibach describes their 'tender' springs here:
https://eibach.com/us/c-103-products...ystem-ers.html

Last edited by jmj951; 07-07-2019 at 10:39 AM. Reason: corrected spring identification and added Eibach tender spring info


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