Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

3" versus 4" exhaust

Thread Tools
 
Search this Thread
 
Old 03-12-2007 | 09:40 PM
  #31  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by RKD in OKC
ausgeflippt951 - Your understanding of exhaust is absolutely correct for a Normally Aspirated car, and for the headers and crossover BEFORE the turbo, BUT NOT from the turbo out the back of the car. Again, to get the maximum out of a turbo the closest you can get to a horn on the turbo exhuast outlet, the better.

Sheesh, I tried, I'm done here.
I was thinking the same thing.

I'm surprised this issue causes so much contention.

A Porsche mechanic told me that the inside diameter of the stock downpipe is just over 2" and any increase in exhaust pipe size over this is therefore a waste of time.

I think this is a gross oversimplification. The higher the engine speed, the longer the exhaust tube post turbo and/or the tighter the bends and greater their number, the more susceptible the system will be to backpressure. If backpressure is a potential issue, surely an increase in tube diameter can help - it would be analogous to shortening the length of pipe. There would be a point at which backpressure is no longer an issue - once that point is reached, i imagine there would be no benefit in increasing size. No doubt turbo sizing would play a part here and quite likely the "matching" of the hot and cold sides.

Wrt engine speed and length of exhaust tube, Dr J C Morrison did extensive research on this at the University of Glasgow. He even designed and constructed a testing apparatus. No, he didn't specifically test the 951 - it was well before the 951s conception.

If anyone is interested, some of the results are reproduced in: "Scientific Design of Exhaust and Intake Systems" by Smith & Morrison published by Bentley.
Old 03-12-2007 | 10:23 PM
  #32  
reno808's Avatar
reno808
Rennlist Member
 
Joined: Mar 2005
Posts: 8,809
Likes: 0
From: In the garage trying to keep boost down
Default

i heard of some people having ground clearance issue on the street when the car is lowered with a 4in system
Old 03-12-2007 | 10:28 PM
  #33  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by reno808
i heard of some people having ground clearance issue on the street when the car is lowered with a 4in system
Mine is instsalled but the car is not running yet and I'm yet to do suspension mods. It doesn't look like there will be any clearance issues, but it would be good to have some feedback from others with 4".
Old 03-12-2007 | 10:50 PM
  #34  
RolexNJ's Avatar
RolexNJ
Addict
Lifetime Rennlist
Member
 
Joined: Jan 2002
Posts: 5,321
Likes: 1
From: New Jersey
Default

Originally Posted by reno808
i heard of some people having ground clearance issue on the street when the car is lowered with a 4in system
I had the Lindsey 4 inch system on my old car (lowered 1.5), and didn't have any clearance issues at all, none. And isn't it ironic that the 944T Cup Cars all ran 4 inch system too? And that is a fact, period.

Old 03-12-2007 | 10:55 PM
  #35  
special tool's Avatar
special tool
Banned
 
Joined: Apr 2002
Posts: 8,599
Likes: 1
From: limbo....
Default

Originally Posted by RolexNJ
I had the Lindsey 4 inch system on my old car (lowered 1.5), and didn't have any clearance issues at all, none. And isn't it ironic that the 944T Cup Cars all ran 4 inch system too? And that is a fact, period.


And they did this even though they only used the tiny K26/8 turbo.
Old 03-12-2007 | 10:57 PM
  #36  
RolexNJ's Avatar
RolexNJ
Addict
Lifetime Rennlist
Member
 
Joined: Jan 2002
Posts: 5,321
Likes: 1
From: New Jersey
Default

Originally Posted by special tool
And they did this even though they only used the tiny K26/8 turbo.
That's right -->
Old 03-12-2007 | 11:00 PM
  #37  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by RolexNJ
That's right -->
Amazes me how people continue to argue so vehemently against this.
Old 03-12-2007 | 11:20 PM
  #38  
333pg333's Avatar
333pg333
Rennlist Member
 
Joined: Feb 2006
Posts: 18,926
Likes: 99
From: Australia
Default

Well isn't there a point of diminishing returns? I'm not saying it's 4" but surely it's not a case of the bigger the better? I was always told that turbo's needed a certain amount (?) of backpressure to spoolup properly?
We (Sean/JET951 and I ) are going with a full 3" system as shown in his thread, and then at a later date weld up a 4" back from a certain point. We hope to data log the differences.
Old 03-12-2007 | 11:56 PM
  #39  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by 333pg333
Well isn't there a point of diminishing returns? I'm not saying it's 4" but surely it's not a case of the bigger the better? I was always told that turbo's needed a certain amount (?) of backpressure to spoolup properly?

Hi Patrick,

Of course there is... the point at which exhaust back pressure is no longer an issue. LR say there is still an issue with 4"... so, they are working on 5" which they believe will fix it - at least for the 2.5l. I'm thinking I may even install a gauge on my car to measure backpressure.

wrt spoolup, my understanding was that exhaust velocity and coordinating the exhaust pulses is what was important. I believe Porsche used exhaust port inserts to aid spoolup. Whilst a smaller pipe to the turbo can aid exhaust gas velocity and hence spoolup I thought that once the exhaust gases had entered the turbine, you'd want them to escape as easily and quickly as possible, ie minimal backpressure, because if the gases are backing up, it would slow down the turbine.

We (Sean/JET951 and I ) are going with a full 3" system as shown in his thread, and then at a later date weld up a 4" back from a certain point. We hope to data log the differences.
I think this is essentially what the 4" systems are (I know mine is)... 3" to the cat and then 4" thereafter.
Old 03-13-2007 | 12:00 AM
  #40  
RolexNJ's Avatar
RolexNJ
Addict
Lifetime Rennlist
Member
 
Joined: Jan 2002
Posts: 5,321
Likes: 1
From: New Jersey
Default

Originally Posted by Geneqco
Amazes me how people continue to argue so vehemently against this.
I find it odd that Porsche would invest money into R&D and production to put them on the Cup Cars back into lower BHP cars, don't you? If you have tons and tons of hard-core empiracal data, with all variables being equal for both the 3 and 4 inch system, please share it with us.

Old 03-13-2007 | 12:04 AM
  #41  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by 333pg333
Well isn't there a point of diminishing returns? I'm not saying it's 4" but surely it's not a case of the bigger the better? I was always told that turbo's needed a certain amount (?) of backpressure to spoolup properly?
We (Sean/JET951 and I ) are going with a full 3" system as shown in his thread, and then at a later date weld up a 4" back from a certain point. We hope to data log the differences.
Sorry, last post messed up.

Of course there is... the point at which exhaust back pressure is no longer an issue. LR say there is still an issue with 4"... so, they are working on 5" which they believe will fix it - at least for the 2.5l. I'm thinking I may even install a gauge on my car to measure backpressure.

wrt spoolup, my understanding was that exhaust velocity and coordinating the exhaust pulses is what was important. I believe Porsche used exhaust port inserts to aid spoolup. Whilst a smaller pipe to the turbo can aid exhaust gas velocity and hence spoolup I thought that once the exhaust gases had entered the turbine, you'd want them to escape as easily and quickly as possible, ie minimal backpressure, because if the gases are backing up, it would slow down the turbine.
Old 03-13-2007 | 02:31 AM
  #42  
Keithr726's Avatar
Keithr726
Nordschleife Master
 
Joined: Sep 2005
Posts: 5,107
Likes: 2
From: San Francisco
Default

Exhaust diameter really doesn't matter unless you really do have a huge HP rating. Dfastest has a stock sized 2.5" on his 560Hp monster.
Old 03-13-2007 | 03:10 AM
  #43  
Geneqco's Avatar
Geneqco
Pro
 
Joined: Feb 2007
Posts: 722
Likes: 1
Default

Originally Posted by RolexNJ
I find it odd that Porsche would invest money into R&D and production to put them on the Cup Cars back into lower BHP cars, don't you?

Sorry, I don't quite understand the point you are making here.
Old 03-13-2007 | 03:17 AM
  #44  
Porschefile's Avatar
Porschefile
Three Wheelin'
 
Joined: Aug 2004
Posts: 1,458
Likes: 1
From: Austin, TX
Default

Originally Posted by RKD in OKC

ausgeflippt951 - Your understanding of exhaust is absolutely correct for a Normally Aspirated car, and for the headers and crossover BEFORE the turbo, BUT NOT from the turbo out the back of the car. Again, to get the maximum out of a turbo the closest you can get to a horn on the turbo exhuast outlet, the better.
Thank you for saving my keyboard from excess typing! That paragraph says it all. The purpose of everything post-turbine is to get as much exhaust gas past the turbo as quickly as possible, at least in terms of acheiving maximum performance (in otherwords minimize restriction/backpressure). Pre-turbine exhaust flow is a different thing entirely and can have have positive or negative effects on many factors as a result of changes to size or shape of crossover, header, or exhaust housing components. In short, there is no real performance downside to running the largest exhaust possible (space and weight constraints aside).



Originally Posted by Cory9584
More of the restriction is in the kkk hotside than the exhaust.
I was hoping someone would catch on to that. How much so really depends on each individual's specific turbo setup but, for higher power levels even the #8 housing is getting to the "grape-through-a-straw" territory. Simply looking at a typical Garrett T3 .82a/r turbine housing makes it pretty obvious how small the #8 is.


Billindenver, I would highly recommend a straight 3" if you really are running a stock/gutted 2.5" on your car. Making 347whp @ 16psi with a gutted 2.5", that has to be a generously sized turbo. There's no doubt in my mind you'd notice a definite improvement in power and spool. You'd also loose a decent amount of weight as the stock cat and especially the stock cat-back muffler section are extremely heavy. Don't take my word for it though as I don't know what I'm talking about : Link This alone should make it pretty much a non-issue for everyone: Link
Old 03-13-2007 | 03:43 AM
  #45  
daigo's Avatar
daigo
Burning Brakes
 
Joined: Nov 2005
Posts: 951
Likes: 0
Default Noise Level

I'd love to run a 4" on our "track only" car. The only concern I have is db level at restricted tracks. In most cases a turbo racecar has little issues with noise. However I have read several threads referencing how loud the 4" exhaust is on the 951. I plan to run a Borla XR-1 and would love to hear if anyone has experience running a 4" at a track with sound meters.


Quick Reply: 3" versus 4" exhaust



All times are GMT -3. The time now is 07:32 AM.