Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

Need help with rusted downpipe bolts - Audi A4 Turbo

Thread Tools
 
Search this Thread
 
Old 07-23-2005, 04:02 PM
  #1  
Skip Wolfe
Drifting
Thread Starter
 
Skip Wolfe's Avatar
 
Join Date: Jul 2002
Location: Cleveland, OH
Posts: 2,384
Likes: 0
Received 1 Like on 1 Post
Default Need help with rusted downpipe bolts - Audi A4 Turbo

Hey guys,

Sorry this isn't for the porsche, but I am helping my brother put on a new Neuspeed exhaust on his A4 with the 1.8T and am having a bastard of a time getting the rusted downpipe bolts out. The biggest problem is that rust on the bolt heads makes it so I can't get the 11 mm socket all the way on and consequenty can't get a good bite. Anyone have any suggestions? My brother is on his way to Sears to get a set of the Bolt Out sockets with the fluted teeth.

Any help would be appreciated.

Thanks,
Old 07-23-2005, 04:07 PM
  #2  
adrial
Nordschleife Master
 
adrial's Avatar
 
Join Date: Jun 2001
Location: Northern NJ
Posts: 7,426
Likes: 0
Received 1 Like on 1 Post
Default

Tried smashing the socket on there with a hammer?
Old 07-23-2005, 05:51 PM
  #3  
Tom M'Guinn

Rennlist Member
 
Tom M'Guinn's Avatar
 
Join Date: Jan 2002
Location: Just CA Now :)
Posts: 12,567
Received 536 Likes on 287 Posts
Default

Soak it as long and wet as you can with PB Blaster. It's the best stuff of it's kind I've come across. A propane or MAP torch on the surrounding area can help too (don't light the PB Blaster on fire of course), if there is room.
Old 07-23-2005, 06:19 PM
  #4  
theedge
Addict
Rennlist Member
 
theedge's Avatar
 
Join Date: Aug 2003
Location: Canada, Eh?
Posts: 14,242
Likes: 0
Received 3 Likes on 3 Posts
Default

I second the Liquid Wrench/PB Blaster and Bolt-Outs. Thats the combo that got my rusted bolts off...








<Whisper> The secret third ingredient was lots of swearing...
Old 07-23-2005, 08:25 PM
  #5  
reno808
Rennlist Member
 
reno808's Avatar
 
Join Date: Mar 2005
Location: In the garage trying to keep boost down
Posts: 8,809
Likes: 0
Received 0 Likes on 0 Posts
Default

I say Tourch the sucker. Try to take some of the surface rust fist. Heat then Blaster or the other way around.
Old 07-23-2005, 11:25 PM
  #6  
Skip Wolfe
Drifting
Thread Starter
 
Skip Wolfe's Avatar
 
Join Date: Jul 2002
Location: Cleveland, OH
Posts: 2,384
Likes: 0
Received 1 Like on 1 Post
Default

Thanks guys. The Bolt Out got one out and we ended up cutting the head off of the other. What a huge PITA.

Thanks again,
Old 07-23-2005, 11:28 PM
  #7  
NZ951
Race Director
 
NZ951's Avatar
 
Join Date: Apr 2003
Location: New Zealand massive
Posts: 13,778
Received 5 Likes on 3 Posts
Default

I ended up using one of those tow bar mounted bike racks to snap the downpipe bolt... hope that helps.
Old 07-23-2005, 11:48 PM
  #8  
Ian Carr
That Guy
Rennlist Member
 
Ian Carr's Avatar
 
Join Date: Sep 2004
Location: Norwalk, CT
Posts: 6,650
Likes: 0
Received 1 Like on 1 Post
Default

Andrew... Nice

If you heat it up and use a hammer and just tap/smash it, should loosen up. Also PB blaster is pretty good at that stuff. But as long as you got it off :-\



Quick Reply: Need help with rusted downpipe bolts - Audi A4 Turbo



All times are GMT -3. The time now is 03:32 PM.