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Removing oil gallery plugs?

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Old 08-17-2004, 12:24 PM
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adrial
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Default Removing oil gallery plugs?

I've been trying to yank it out to really give the block a good cleaning to no avail. I'm just bending the cap. I'm using a home made puller.

Any good tips?

thanks,
adrial
Old 08-17-2004, 01:05 PM
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cruise98
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Adrial:

Drill a hole in the center of the plug, and tap it on near one side with a punch and hammer. Then grab it with some pliers and roll it out. You could heat the block with a propane torch around the plug as well.
Old 08-17-2004, 02:11 PM
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adrial
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Keith,

Worked great! Thanks!!

Note: Remember how soft alum. is and dont place the punch on the outer lip...unless you want to scratch it up...doesn't seem like a big deal. Also as it pivots around it will bend the alum lip behind it...also doesnt seem like a big deal.
Old 08-17-2004, 02:28 PM
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michael2e
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Adrial, how's that rebuild coming along- you still at it? I've got 5000 miles on my rebuild now and she's holding together great. Good luck
Old 08-17-2004, 03:31 PM
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adrial
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Yeap...its still going...

I was at school till late may, and then working 7:30 to 7:30 from june 1st till today... I go back to school aug 28/29 (30 or 31 if necesary to get the car done..)... that is my current deadline to go from bare block to running engine (in the car).
Old 08-17-2004, 03:52 PM
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alengyel
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Adrial, are you going back with threaded plugs?
Old 08-17-2004, 04:05 PM
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adrial
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No, I'm reinstalling the plugs. I only removed the 2 25mm plugs. The smaller plug is before the oil filter in flow, so I'm not too worried about that.

To reinstall the plugs, I just press them in... correct?
Old 08-17-2004, 04:13 PM
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alengyel
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I have no idea, If you press them in I do know they sould be square to the face of the block. I do know some people have had them blow out. When I did my rebuild, I was going to go with the threaded plugs for that reason. But I ran out of money and just never touched them....
Old 08-17-2004, 04:43 PM
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cruise98
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Adrial:

Put some hondabond or similar sealant on them, and hammer them in with a socket or other suitable driver. The depth from the face of the bore to the edge of the plug is specified in the workshop manual. I forget the exact depth, but it is like 1-2mm. Piece of cake.
Old 08-17-2004, 05:41 PM
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adrial
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hondabond?
This stuff? http://www.worldofpowersports.com/wop/08717-0004.html

What is a similar sealent? RTV?
Old 08-17-2004, 07:14 PM
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cruise98
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That is what I use. It is the same thing as Yamabond, and you can actually find it in stock.



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