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Piston balancing problems

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Old 06-22-2004, 03:08 AM
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Andrew Wojteczko
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Default Piston balancing problems

Hi,

We're in the process of building our race engine, we fabricated our con rod balancing fixture and successfully balanced all 4 rods to less than a gram.

However, our brand new pistons are causing a problem. One of the 4 is from a different manufacturing date, and is 20 grams lighter than the other three. These are Porsche OEM pistons, and do not appear to have 20 grams of material to be removed.

Has anyone seen this, and if so, been successfully able to remove this amount of weight?

If not, does anyone have a piston in stock that I could compare manufacutring dates to, and possibly complete our set with another close match?

Thanks,

Andrew Wojteczko
Old 06-22-2004, 03:39 AM
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J Chen
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That heavier peace must be
from a different production batch.
I'm surprise at the massive weight
difference. Are these forged pistons ?
Old 06-22-2004, 10:08 AM
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Andrew Wojteczko
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Yeah, me too

I believe the factory pistons are forged.
Old 06-23-2004, 01:36 AM
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m42racer
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Another option is to replace the Pin for a heavier one. Pins are less expensive than Pistons, can be purchased individually, and even made to suit the required weight.
Old 06-23-2004, 02:56 AM
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Tom M'Guinn

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Turbo pistons are supposed to be 730 +/- 4 grams. If you have one that is 20 grams lighter, it is probably the wrong piston or way out of spec. I'd return it if possible.
Old 06-24-2004, 10:27 AM
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Andrew Wojteczko
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Got another piston, this one was at 735, brought them all down to 730.5 +/- 0.1g. Should rev real nice.

Andrew Wojteczko



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