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How Install Window Regulator Roller Wheel?

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Old 01-13-2017, 07:19 PM
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Randy V
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Default How Install Window Regulator Roller Wheel?

I'm doing a refresh of my windows but can't figure out how the plastic roller attaches to the lifting regulator.

The wheel is #3 and the 'bolt' provided is #4.

But the 'bolt' has no threads. How does it attach to the lifting arm?

Thanks.
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Old 01-13-2017, 07:51 PM
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jwillman
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Its not a bolt, its a pin and needs to be mashed/ spread to retain the roller. Caution to not pound to hard/ much as the roller must be free to rotate after. I gave it one to many whacks the first install attempt and mushroomed the pin end tight against roller and arm. I had to drill it out and fortunately had ordered a second and was more judicious the second time around.
Old 01-13-2017, 08:29 PM
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michael j wright
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I used a center punch on mine to get it start spreading before using ball peen hammer to finish off.
Old 01-13-2017, 09:31 PM
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Randy V
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OK, thanks guys.

How did ya remove the old one - just sorta tap it outta the hole?

Is it just me or is this a wonky bit of Porsche 'engineering'?
Old 01-13-2017, 10:54 PM
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I too hammered too enthusiasticly on the "rivet" and locked the plastic wheel. I also had a spare set, so ground off the head and punched it out of the arm. The second also ended up slightly tight, so took a razor blade and shaved off a tiny bit on the shoulder of the plastic, under the head to allow the wheel to spin. Job done, until I get to the other side.
Old 01-14-2017, 12:16 AM
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^^^^ what Al said.
Old 01-14-2017, 04:08 PM
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Randy V
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Originally Posted by Randy V
How did ya remove the old one - just sorta tap it outta the hole?
Anyone?
Old 01-14-2017, 06:47 PM
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dr bob
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Randy,

Drill the head off the rivet with an oversized drill bit, so you don't get into the arm at all. The old rivet will come out with a little effort. The barrel of the rivet has swelled a little from the installation process, while the new one should be a zero-clearance fit before you set the end.
Old 01-14-2017, 06:54 PM
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Randy V
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Got it, Bob - thanks!
Old 01-14-2017, 08:18 PM
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Randy V
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Last question (hopefully) -

There is a rectangle of rubber (about 1/4 inch thick) with a D-shaped cutout.

I think this is positioned at the bottom of the vertical guide tube? It is not shown in the PET.

Does it matter which way it's oriented?
Old 01-15-2017, 02:26 PM
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Randy V
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Anyone?
Old 01-15-2017, 03:02 PM
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got a pic?



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