Serpentine belt and auto tensioner, why hasn't anyone done it?
#17
I've thought about this several times.... it would be nice to have one belt to replace the factory set... uh lets see porkensioner for the timing belt was done...... and is very popular.....I would love to have a singular pulley on the crank and only one belt to tension and remove for service..
#18
Rennlist Member
Personally I am much more concerned about diminishing, affordable consumable parts for these cars than a silly detour like this.
#19
Burning Brakes
Within April I will pass the 3 million kms. Never happened to change a broken belt: maintenance is important, not like knowing how much tension a belt needs. Every time a friend changed a broken belt it was because he overtensioned it or simply because never changed it.
A chain conversion kit for timing belt or a hoses system that sprays deoxit on about every connection of electrical system is more useful, to me.
A chain conversion kit for timing belt or a hoses system that sprays deoxit on about every connection of electrical system is more useful, to me.
#20
Three Wheelin'
Back in the old days you could use a panty hose or anything nylon to replace a belt in an emergency.
Can't do that with a serpentine belt system.
AAA also used to sell an emergency belt kit that you cut to fit and connect with something (can't remember what) in an emergency.
Can't do that with a serpentine belt system.
AAA also used to sell an emergency belt kit that you cut to fit and connect with something (can't remember what) in an emergency.
#21
Nordschleife Master
Anyone care to address the question of why automakers went to the serpentine belt? Might shed some light on using one.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
#23
Nordschleife Master
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Anyone care to address the question of why automakers went to the serpentine belt? Might shed some light on using one.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
No kidding. That is like pointing out if the car runs out of gas it stops running.
My point is, with four different belts if something "gets in there" and breaks a belt you've got a 1 in 4 chance the only belt that will disable the car might survive.
With a single belt goes, everything stops spinning.
I'll take those 1 in 4 odds, and yes I've been there when something took out a serp belt in an Audi.
Also a serp belt has a lot more surface area and small areas for crap to get into and cause damage (which is what happened to my Audi)
I have also been where one belt breaks and takes out one or more others... on a 928... your 'odds' are not realistic
Yes I know it's possible to lose any belt in any system. Just saying this blanket statement that one belt is always more reliable and better odds than multiple belts I do not agree with.
One belt is more reliable. It has been proven over and over again. The automakers would not use it if it was not reliable.
It's great when you are on vacation in the middle of nowhere and the pulley on the single tensioner system decides to go flying down the road.
This was a low mileage Yukon too.
How much has to be "wrong" in order for an alternator belt to come flying off or break outside of deferred maintenance on a 928? Debris getting in there? Does this car have all the belly pans installed?
Can't comment on that specific situation, but my anecdotal evidence shows otherwise. I have never seen a pulley come off but I have seen all the ***** come out of the bearing and still run. Made a hell of a noise, but still worked. For an idler to fail is either an installation issue or ignoring the noises under the hood issue
Spare parts "just in case" consists of a few belts in the trunk and a 10/13mm wrench.
The equivalent spare parts with a serp system is a couple pulleys and a tensioner along with the belt and in the case of my Denali, more than two wrenches depending on what broke.
In what world would a tensioner be required? If the tensioner goes it gives you ample notice. Just need to listen once in a while. Even you know that.
As for my Denali, the serp belt also turns the water pump, if the power steering pump catastrophically failed (like it did on my friends truck) and you are dumb enough to drive until the battery goes dead....you just cooked the engine.
Yup.....that's a brilliant design.
Give me a serpentine driven water pump any day over a timing belt driven one. Especially when the pump costs 600$
On every car ever made? I don't think so.
A friend of mine is currently dying with a serp belt tensioner on a Neon. Whole thing is seized up and the replacement part is a $200 bracket combo system that includes the tensioner.
How often are belts changed? All the time, energy, and engineering to fix a problem to speed up a once in 5+ year service?
I have yet to touch a 928 accessory belt unless I was also doing a timing belt.
I am NOT trying to say serp belts are not reliable or somehow inferior to separate belts. I'm not going to covert my Denali to separate belts anytime soon.
Every system has it's pro's and con's. When people bring up such a project, they tend to only focus on the pro's and forget the con's.
I simply do not agree there is any real advantage to doing such an upgrade on 928's.
No argument there, but I see this "fix" along the same lines as cutting a hole in the fender to make the clutch master easier to replace.
I'd like to kick that engineer in the junk for that one, too
If someone does this I'll applaud the effort and it would be interesting to see, but don't sit there and tell me how much it will improve the reliability of a 928, I'm not buying that.
And here is where I agree. Very much like the tensioner for the timing belt. The factory system WORKS. Why fvck with it? It's part of the reason I haven't bothered trying
How many have you changed? Here is a brief write-up on changing the serp belt on my Saab:
Here is the full write-up:
http://www.fixmysaab.com/9-5_repair/...o.asp?nsteps=3
I like this part: "You need two people to compress the tensioner. One to compress the tensioner and a second to insert the hex key into the hole."
Oh yea.....light years easier than the accessory belts on a 928.
Why doesn't someone bump up the thread on converting the 928 timing belt to chains because those are so much more reliable too?
Chains are much better idea than a timing belt. But you need to have it in an oil bath or pressure spray. My F150 4.6 litre had 400,000km and never had to be opened for any timing service anything. and one water pump too.
My point is, with four different belts if something "gets in there" and breaks a belt you've got a 1 in 4 chance the only belt that will disable the car might survive.
With a single belt goes, everything stops spinning.
I'll take those 1 in 4 odds, and yes I've been there when something took out a serp belt in an Audi.
Also a serp belt has a lot more surface area and small areas for crap to get into and cause damage (which is what happened to my Audi)
I have also been where one belt breaks and takes out one or more others... on a 928... your 'odds' are not realistic
Yes I know it's possible to lose any belt in any system. Just saying this blanket statement that one belt is always more reliable and better odds than multiple belts I do not agree with.
One belt is more reliable. It has been proven over and over again. The automakers would not use it if it was not reliable.
It's great when you are on vacation in the middle of nowhere and the pulley on the single tensioner system decides to go flying down the road.
This was a low mileage Yukon too.
How much has to be "wrong" in order for an alternator belt to come flying off or break outside of deferred maintenance on a 928? Debris getting in there? Does this car have all the belly pans installed?
Can't comment on that specific situation, but my anecdotal evidence shows otherwise. I have never seen a pulley come off but I have seen all the ***** come out of the bearing and still run. Made a hell of a noise, but still worked. For an idler to fail is either an installation issue or ignoring the noises under the hood issue
Spare parts "just in case" consists of a few belts in the trunk and a 10/13mm wrench.
The equivalent spare parts with a serp system is a couple pulleys and a tensioner along with the belt and in the case of my Denali, more than two wrenches depending on what broke.
In what world would a tensioner be required? If the tensioner goes it gives you ample notice. Just need to listen once in a while. Even you know that.
As for my Denali, the serp belt also turns the water pump, if the power steering pump catastrophically failed (like it did on my friends truck) and you are dumb enough to drive until the battery goes dead....you just cooked the engine.
Yup.....that's a brilliant design.
Give me a serpentine driven water pump any day over a timing belt driven one. Especially when the pump costs 600$
On every car ever made? I don't think so.
A friend of mine is currently dying with a serp belt tensioner on a Neon. Whole thing is seized up and the replacement part is a $200 bracket combo system that includes the tensioner.
How often are belts changed? All the time, energy, and engineering to fix a problem to speed up a once in 5+ year service?
I have yet to touch a 928 accessory belt unless I was also doing a timing belt.
I am NOT trying to say serp belts are not reliable or somehow inferior to separate belts. I'm not going to covert my Denali to separate belts anytime soon.
Every system has it's pro's and con's. When people bring up such a project, they tend to only focus on the pro's and forget the con's.
I simply do not agree there is any real advantage to doing such an upgrade on 928's.
No argument there, but I see this "fix" along the same lines as cutting a hole in the fender to make the clutch master easier to replace.
I'd like to kick that engineer in the junk for that one, too
If someone does this I'll applaud the effort and it would be interesting to see, but don't sit there and tell me how much it will improve the reliability of a 928, I'm not buying that.
And here is where I agree. Very much like the tensioner for the timing belt. The factory system WORKS. Why fvck with it? It's part of the reason I haven't bothered trying
How many have you changed? Here is a brief write-up on changing the serp belt on my Saab:
Here is the full write-up:
http://www.fixmysaab.com/9-5_repair/...o.asp?nsteps=3
I like this part: "You need two people to compress the tensioner. One to compress the tensioner and a second to insert the hex key into the hole."
Oh yea.....light years easier than the accessory belts on a 928.
Why doesn't someone bump up the thread on converting the 928 timing belt to chains because those are so much more reliable too?
Chains are much better idea than a timing belt. But you need to have it in an oil bath or pressure spray. My F150 4.6 litre had 400,000km and never had to be opened for any timing service anything. and one water pump too.
#24
Pro
Anyone care to address the question of why automakers went to the serpentine belt? Might shed some light on using one.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
Having dealt with these on several cars, one reason is that it allows the engine to be packaged more closely into the engine bay. There's no stack of pulleys for different belts and the engine block can wedged that much closed to the fender wall. Transverse mounting, you see.
When I saw this thread I thought "why the hell would anyone want that?" I'm with the naysayers in that multiple belts are more reliable, overall. A failure analysis would show that it will have more failures, but during each failure there are fewer subsystems affected. The power steering is separate from the alternator and I only need one belt left to spin the fan.
If a manufacturer can reduce the total component count, the trickle down effect reaches as far as the car dealer in that less floor space is needed to keep the spares for that model car, and to the maintenance/repair costs for that vehicle. One serp belt is easier to change than four. Even the WSM can be smaller/cheaper
As for reliability and probability of failure I think the manufacturers make sure they have done their homework. After all, if you've produced 2 million cars and the serp belts begin failing left, right, and centre, it's a very deep ugly hole you have to escape from, and it can quickly reach the point where the more units sold the deeper the hole gets.
#25
Burning Brakes
More reliable?who snapped a traditional V belt? 2 or 80 percent of owners ?
Apart from guessing why porsche engineers haven't seen this "problem"....
Can't be bothered, sorry.
Apart from guessing why porsche engineers haven't seen this "problem"....
Can't be bothered, sorry.
#26
Nordschleife Master
How about... "It's smaller, it's lighter, it's cheaper and the reliability meets the target."
#27
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My guess is more than 80%. They break. Mostly because of incorrect tension and lack of maintenance. But they snap. I don't know anyone my age who hasn't had one break on them. Including me.
#28
Racer
Join Date: Jan 2009
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I'd like to think we modify our cars to improve them.
1979 5 speed, nice car, drives ok, lacks a little power. Add 2 turbos @ 6 psi, lack of power improved!
V belts, no apparent problems, nothing to be improved.
1979 5 speed, nice car, drives ok, lacks a little power. Add 2 turbos @ 6 psi, lack of power improved!
V belts, no apparent problems, nothing to be improved.
#29
Nordschleife Master
Yep... I'm an engineer in new product development and deeply understand that goals and constraints drive product development. "It's better" has got to be followed by a long list of why's and tradeoffs.
How about... "It's smaller, it's lighter, it's cheaper and the reliability meets the target. It will last until the warranty expires."
How about... "It's smaller, it's lighter, it's cheaper and the reliability meets the target. It will last until the warranty expires."
Serp belts have a little less drag and are lighter.
One big belt is cheaper than 4 little ones.
Plus fewer parts to stock & keep track of (which is where the real savings are).
Some aren't all that hard to swap out. My Blazer has a 4.3, and it's simply cranking on the tensioner with a screwdriver (although there's a special tool that works better) and taking the belt off. No extra stuff needs to be removed.
I wouldn't go to the effort to change the 928 over to one.
#30
Three Wheelin'
Thread Starter
From a manufacturer's perspective, cost, in both original manufacture, and in parts inventory. One belt instead of four, and the less costly crankshaft pulley, makes a $$$ difference.
If a manufacturer can reduce the total component count, the trickle down effect reaches as far as the car dealer in that less floor space is needed to keep the spares for that model car, and to the maintenance/repair costs for that vehicle. One serp belt is easier to change than four. Even the WSM can be smaller/cheaper
As for reliability and probability of failure I think the manufacturers make sure they have done their homework. After all, if you've produced 2 million cars and the serp belts begin failing left, right, and centre, it's a very deep ugly hole you have to escape from, and it can quickly reach the point where the more units sold the deeper the hole gets.
If a manufacturer can reduce the total component count, the trickle down effect reaches as far as the car dealer in that less floor space is needed to keep the spares for that model car, and to the maintenance/repair costs for that vehicle. One serp belt is easier to change than four. Even the WSM can be smaller/cheaper
As for reliability and probability of failure I think the manufacturers make sure they have done their homework. After all, if you've produced 2 million cars and the serp belts begin failing left, right, and centre, it's a very deep ugly hole you have to escape from, and it can quickly reach the point where the more units sold the deeper the hole gets.
Answer for the Neon problem, that bracket is an assembly for ease of packaging, and it probably passed Chryslers calculations for probability of failure within warranty period. Chrysler was one of the stingiest, cold car manufacturers for the longest time. The overall increase in quality of roughly 400% beginning from MY 2013 has changed that, but Chrysler was the worst of the worst during the existence of the LH platform and late 70's-late 2000's in general.
The reasons why modern systems use a serpentine belt are mostly obvious and have been pointed out. I just brought this topic up because so much else has been done, why not this? Just for the hell of it, someone wanted to flex their engineering muscles to make this system. No rhyme or reason. You're the type of smart people that would engineer this "just for the f*ck of it" as a weekend project.
What is curious is that Hyundai/Kia was reluctant to switch over to a "mono belt" design, the 2.0's and i think the 2.7's used 3 belts in a convoluted system for the longest time. As a result, being a technician i have seen tons of Hyundai belts fly off when a customer had belts changed at the Jiffy Lube down the street from us, or some other shop. Nobody tensions them nearly enough. The human touch is what current automotive engineering is trying to stray away from. Human interaction in automotive service costs too much money, and of course thats one of the competing objectives of the game. You want to have the lowest average yearly operation costs and the best performance.