Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Side Marker Delete links

Thread Tools
 
Search this Thread
 
Old Jan 14, 2015 | 03:20 PM
  #1  
marks gt's Avatar
marks gt
Thread Starter
Instructor
10 Year Member
 
Joined: Jul 2012
Posts: 156
Likes: 61
From: Branson West Mo
Default Side Marker Delete links

Looking for how to do side marker delete mods, or links.

I have the car torn down this far for a repaint, I might as well say screw original, and make it the way I want.

No rub strips and side makers.
Clear coat Guards red
Gts Mirrors and painted wing.
Reply
Old Jan 14, 2015 | 03:52 PM
  #2  
FLYVMO's Avatar
FLYVMO
Rennlist Member
15 Year Member
 
Joined: Feb 2010
Posts: 1,350
Likes: 79
From: Tucson,AZ
Default

To do it properly, the front side marker lights cutouts need to be welded with a piece of aluminum that fits the opening. The aluminum fenders will warp very easily so you need a shop that knows how to weld aluminum panels. The rear is galvanized steel so it is easier to control the heating of the panel. Do not fill the openings or holes with filler, they WILL shrink after a few weeks/months. Some minor filler may be needed to smooth the welds but make sure you use a filler that has similar coefficient of thermal expansion and contraction as the substrate. Close to the metal body properties would be to tin or lead for the seams, or at least a metal fortified filler.

Cheers!
Carl
Reply
Old Jan 14, 2015 | 03:57 PM
  #3  
77tony's Avatar
77tony
Rennlist Member
Veteran: Army
15 Year Member
 
Joined: Aug 2010
Posts: 8,468
Likes: 202
From: USA
Default

Like Carl says above and hopefully Matt will chime in for more detail. WYIT, you also might want to delete the rear bumperettes, headlight squirters, rear w-screen wiper and holes, etc.02 http://www.rennlist.com/forums/928-f...-delete-3.html Post 42+. T

Last edited by 77tony; Jan 15, 2015 at 02:40 AM.
Reply
Old Jan 14, 2015 | 04:24 PM
  #4  
marks gt's Avatar
marks gt
Thread Starter
Instructor
10 Year Member
 
Joined: Jul 2012
Posts: 156
Likes: 61
From: Branson West Mo
Default

That's the link I was looking for. Not sure on the headlight squirts cause front bumper is ready to paint, but might as well also. Its the aluminum part that has me the most worried.
Reply
Old Jan 14, 2015 | 05:13 PM
  #5  
FLYVMO's Avatar
FLYVMO
Rennlist Member
15 Year Member
 
Joined: Feb 2010
Posts: 1,350
Likes: 79
From: Tucson,AZ
Default

Originally Posted by marks gt
That's the link I was looking for. Not sure on the headlight squirts cause front bumper is ready to paint, but might as well also. Its the aluminum part that has me the most worried.
FWIW, I kept my headlight squirters because having lived in Scandinavia for 20 years (snow, salted roads, bugs etc) I know they work very well and really clean the headlights well at speed. If you decide to keep them I would suggest replacing the valve (very cheap) in the front, as it was clogged on 2 of my 3 928s. Part number is 281.955.187 (labeled "valve" in PET).Also having everything apart makes a wonderful time to replace that 25+ year old headlight squirter pump.

Cheers!
Carl
Reply
Old Jan 15, 2015 | 02:37 AM
  #6  
Lizard928's Avatar
Lizard928
Nordschleife Master
20 Year Member
 
Joined: Apr 2003
Posts: 9,601
Likes: 39
From: Abbotsford B.C.
Default

I would recommend an alternative method.....

Instead of welding, have a piece of metal cut to the correct shape, then sand everything as if you were to paint, cover the open hole from the back with metal tape, then put in some panel bonding adhesive, and insert the metal piece cut and shaped correctly. Then seal up the front and let it set. Once set you should be good to go. Adhesives have come a long way in the last while and you can get very good results from this method without having to worry about heat warping anything.
I did this on my car, but 3D printed nylon pieces and bonded them in. It worked well.
Reply
Old Jan 15, 2015 | 03:42 PM
  #7  
marks gt's Avatar
marks gt
Thread Starter
Instructor
10 Year Member
 
Joined: Jul 2012
Posts: 156
Likes: 61
From: Branson West Mo
Default

Originally Posted by Lizard928
I would recommend an alternative method.....

Instead of welding, have a piece of metal cut to the correct shape, then sand everything as if you were to paint, cover the open hole from the back with metal tape, then put in some panel bonding adhesive, and insert the metal piece cut and shaped correctly. Then seal up the front and let it set. Once set you should be good to go. Adhesives have come a long way in the last while and you can get very good results from this method without having to worry about heat warping anything.
I did this on my car, but 3D printed nylon pieces and bonded them in. It worked well.
After talking with the body shop about filling the rear bumper cover holes, moldings, and turn signals.
I said I would have my ace fabricator weld the doors and front turn signals. Well my fabricator also suggested the same, weld the molding holes and use panel bond the signals. He is going to make the filler plates also.

Stuff must be awesome, but I guess that is what holds bedsides on anymore.
Reply




All times are GMT -3. The time now is 12:04 AM.