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Windshield Wiper and sprayers inop

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Old Dec 11, 2014 | 12:36 PM
  #1  
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Default Windshield Wiper and sprayers inop

1991 S4

Fuse 19 (Headlamp Washing System) is good
Fuse 34 (Windshield Wipers, Washer Jet Heating ) is good
Intensive washer relay clicks when I press the button.
Ignition switch is OK, I have brake lights.

I have the wiper motor connector separated from the motor. Can I apply 12 volts to the motor for testing and anybody know the which connector pins are 12 volt and ground. I assume they are the first two pins where the wires come into the connector, but it is difficult to know without taking the connector apart.

Anybody know?
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Old Dec 12, 2014 | 12:26 PM
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Update - wiper motor and intensive washer are good.

Since the fuses are ok, I assume I am looking at a inop wiper/washer stalk.

Can the combo switch be fixed? Is there a way to use the parts from a pre-1990 combo switch to fix my 91 combo switch?
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Old Dec 12, 2014 | 01:51 PM
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Relay Relay Relay

I would imagine that the wipers would at least be wired through Relay XI (993.615.101.00)

Washers are Relays VII (928.618.111.00) Head lamp washers and IX (928.618.113.01) Intensive Washers. A click by a relay doesn't necessarily mean that contact has been made

Last edited by soontobered84; Dec 12, 2014 at 02:02 PM. Reason: more info added
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Old Dec 12, 2014 | 02:09 PM
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BTW, I had a problem with the wipers on the Stepson. Power everywhere but the wipers weren't wiping. I moved the stalk to wipe and manually moved the wipers. The motor started taking over from there. Turns out that lack of use/corrosion/lack of lubricant was too much for the wiper motor to overcome on it's own. Initial manual assistance combined with appropriate lubrication corrected the problem.
YMMV
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Old Dec 12, 2014 | 04:17 PM
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I had a no-wiper problem and turned out to be the intermittent wiper timer or relay ... apparently that must also be functional for the wiper motor to turn. Surprised both me and Sean ...

BTW, if you end up needing combo switch parts I kept my old one so give a shout
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Old Dec 12, 2014 | 06:50 PM
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Are you sure you are checking (and actually testing with a DMM) the correct fuse - fuse #34 on a '91. This is still by far the most likely cause.

The wipers do not need any relay to run but an intermittent wiper relay must be fitted for the wipers to park correctly.

Alan
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Old Dec 12, 2014 | 08:04 PM
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Originally Posted by Alan
Are you sure you are checking (and actually testing with a DMM) the correct fuse - fuse #34 on a '91. This is still by far the most likely cause.

The wipers do not need any relay to run but an intermittent wiper relay must be fitted for the wipers to park correctly.

Alan
I used a continuity tester to verify there was power on both sides of the fuse.

-KB
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Old Feb 1, 2015 | 04:28 PM
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Well, finally got a chance to look at this more deeply. Turns out when I push and hold fuse 34 in the wipers work. Tried another fuse and same deal. Tweaked the fuse blades still no good.

I am going to guess there is a problem with the fuse block. Feh!

I looked the fuse block and indeed there is an issue with the lower connector in the block.

I will search for solutions - although I expect I will be pulling the CE panel this week.

Last edited by Kevin in Atlanta; Feb 1, 2015 at 04:48 PM. Reason: Additional information
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Old Feb 1, 2015 | 05:37 PM
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https://rennlist.com/forums/showthre...eferrerid=6055
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Old Feb 1, 2015 | 06:10 PM
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I took a peak at the fuse holder for #34 and I can see the top copper but the bottom one is not visible. Is there a possibility once I pull the CE forward that I can re-seat the connector at the back of the block?

I have a few CE boards I can steal a block from - one is a 1991 for a GT - I guess I can start there.

Thanks for the link. Is there another one explaining how to remove the blocks?
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Old Feb 1, 2015 | 08:12 PM
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Originally Posted by Kevin in Atlanta
Is there a possibility once I pull the CE forward that I can re-seat the connector at the back of the block?
No not a chance...

Originally Posted by Kevin in Atlanta
Thanks for the link. Is there another one explaining how to remove the blocks?
Look here - you can see the retention tabs on the 5 fuse block body (in the middle of each side) and also the cover release (two tabs on each side - NB: these are very brittle/fragile)

https://rennlist.com/forums/928-foru...ml#post9205321

Alan
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Old Feb 2, 2015 | 10:16 AM
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Maybe the easiest thing is to swap the CE I have from a 91GT with the 91S4.
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Old Feb 3, 2015 | 12:08 PM
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Today I popped the fuse block from a 94 CE panel after comparing the fuse charts. The method I used for popping the fuse block out was to use a 45 degree pliers to remove the wires from the rear of the block and then using a small screwdriver to get between the CE panel and the fuse panel retaining clip and while maintaining moderate pressure on the back of the block twist the screwdriver to release the fuse block from the CE panel.

Next I will pull the 91's CE and do the same.
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Old Feb 4, 2015 | 09:18 PM
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Tell me what fuse block from the '94 GTS and what fuse block from the 91 - lets just make sure you aren't going to suffer a melt down first....

Again the fuse blocks are NOT all the same - you can destroy your car by doing this wrong...

Alan
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Old Feb 4, 2015 | 10:01 PM
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Same Fuse block 7th from the left; supports the same accessories as the 91. I compared their respective fuse charts on 928gt.com. If this is wrong let me know.
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