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Replacing ignition switch advice

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Old Jun 15, 2014 | 12:50 AM
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Default Replacing ignition switch advice

What is the easiest way? Should the pod be removed or can it be done from underneath the dash?
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Old Jun 15, 2014 | 12:56 AM
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Pod out. It's a good time to change your odometer gear and clean the gauge contacts.
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Old Jun 15, 2014 | 01:40 AM
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Originally Posted by Adamant1971
Pod out. It's a good time to change your odometer gear and clean the gauge contacts.
Pod has been out a couple times for hvac actuator replacement. PIA but if that's the best way then I'll do it again.
90 s4 so digital dash and no speedo gear!
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Old Jun 15, 2014 | 01:41 AM
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Battery must be disconnected.
Big sparks otherwise.
Big.
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Old Jun 15, 2014 | 02:02 AM
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Originally Posted by Landseer
Battery must be disconnected.
Big sparks otherwise.
Big.
Great advice!

(Rescued a 180pd Newf this winter btw!)
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Old Jun 15, 2014 | 02:26 AM
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Big pup!!! Is he with you still?

Cold winter down here. Newf's feet got so cold at -17 that we needed to help one back into the house.
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Old Jun 15, 2014 | 01:43 PM
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Originally Posted by Landseer
Big pup!!! Is he with you still?

Cold winter down here. Newf's feet got so cold at -17 that we needed to help one back into the house.
This is his home now for good. He is a great dog! We find that there webbed paws get packed with snow during the cold winter days that it hurts them to walk.

I am going to do a search on pod removal. I found one a couple years ago when I did the actuators. Can't remember who wrote it but it was quite good. If anyone has it handy....tia!
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Old Jun 15, 2014 | 03:08 PM
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The switch can be replaced without removing the pod, just much easier to remove it.
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Old Jun 15, 2014 | 06:04 PM
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It also helps to have a really short screwdriver with about a 1/4" wide tip. The switch is held in with two slotted screws that screw in from the back and they can be a real pain to get to.

I ended up cutting most of the handle off of one of those Harbor Fright freebies so that it is about 2 1/2" long.

James
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Old Jun 16, 2014 | 12:44 AM
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Originally Posted by jheis
It also helps to have a really short screwdriver with about a 1/4" wide tip. The switch is held in with two slotted screws that screw in from the back and they can be a real pain to get to.

I ended up cutting most of the handle off of one of those Harbor Fright freebies so that it is about 2 1/2" long.

James
Thanks Randy and James

I might give it a try. I would like to get the new switch in ASAP. I will have to remove the pod later for a different project but I don't have the parts ready yet.
So 2 slotted screws. Short screwdriver. Probably have to lay out under the dash to reach them?
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Old Jun 16, 2014 | 01:30 AM
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Remove the pod bolts but just raise the pod in place and prop it up. No need to disconnect any pod wiring this way. A stubby screwdriver worked for me. A 90 degree ratcheting screwdriver might be easier. IMHO
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Old Jun 16, 2014 | 01:33 AM
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Originally Posted by dr bob
Remove the pod bolts but just raise the pod in place and prop it up. No need to disconnect any pod wiring this way. A stubby screwdriver worked for me. A 90 degree ratcheting screwdriver might be easier. IMHO
Great idea. I'll give it a try!
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Old Jun 16, 2014 | 02:27 AM
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The difficult part is that you can't see the slots in the screws so you have to do it by feel - and since your going in from the back - turning is the opposite of what your used to.

James
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Old Jun 16, 2014 | 09:13 AM
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My question is, are you sure you need to replace it ? I did mine a year or two back because it seemed to be the cause of failures to crank. It actually ran a lot better after the change, so it was worth it. Then it failed to crank again - it was the starter relay all the time....Along the way I cleaned up several contacts on the instrument panel contacts, notably the earths, and now the gauges are more stable.
jp 83 Euro S AT 55k
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Old Jun 16, 2014 | 09:29 AM
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The 2 screws are the worst part of the project. I disconected the pod just enough to be able to move it around. A ratchetting 90 screw driver would have been nice. Once you brake the screw free I found it easier to spin it out with my finger and also replace it the same way.
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