When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I'm finishing up a rebuild of my front calipers and I hit a WSM problem. On page 221 the torque specs are quoted for the brake line to caliper as 14 nm (10 ftbs). I'm pretty sure this can't be right since the line spins at this torque and it doesn't crush the washer.
If they are hollow bolts (Banjo bolts) that join the hose on front four-piston fixed calipers the hollow bolts get 12 ft/lbs (144 in/lbs). The rear connections on four-piston fixed calipers get 10 ft/lbs (120 in/lbs). If they are floating calipers the hose connection to the caliper gets 10 ft/lbs (120 in/lbs). Floating Frame caliper hose connections get snugged at 1 ft/lb. All the brake hard line connections (master cylinder, brake hose, etc.) get 8.8 ft/lbs (106 in/lbs).
Hi Mike, that's pretty much exactly what the WSM states, but it's not working for me. At 12 ft/lbs on the banjo bolts I'm left with a brake line I can move by hand and not enough compression to seat the crush washers. There's no way this spec can be right near as I can tell.
Maybe I should mention I'm replacing the stock rubber lines with braided stainless from Goodridge. They gave me new banjo bolts. I should probably check the threads, they could be wrong.
It was the bolt. The banjo bolts Goodridge ships with their 928 brake lines aren't compatible with the stock calipers. When I put the originals back in they torqued correctly to specification.
Be warned: Goodridge brake parts aren't compatible with the '85 928 calipers.
Last edited by Pfc. Parts; Jan 25, 2014 at 01:19 AM.
Good to know and glad you got it sorted out. My next question was going to be whether you had the lines oriented correctly at the caliper and not on top of the anti-rotation lip.
I did have them oriented and simply replacing the Goodridge bolt with the stock bolt cleared the problem. There's a shoulder on both bolts, the one on the Goodridge keeps it from fully seating into the caliper at the correct torque value. I dread thinking about what might have happened if I hadn't been using a torque wrench.
This is the second incompatibility I've found with these parts. The other end of the line doesn't have a "flat" on it to allow it to penetrate the mounting bracket inside the wheel well. On the advice of others I modified the bracket so it will now accept a round fitting. I'm beginning to worry I made the wrong decision there but expect it's correctable in the event I need to back out the entire thing.
Porsche's Top 5 Most Questionable Naming Decisions
Slideshow: For a company obsessed with engineering precision, Porsche has occasionally named its cars in ways that left even loyal enthusiasts scratching their heads.
Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field
Slideshow: Pogea Racing's latest Porsche 964 project blends carbon-fiber construction, modern chassis upgrades, and up to 500 horsepower while keeping the air-cooled 911 experience firmly analog.
Talos Takes Your 991 Porsche 911 GT3 to the Next Level for a Cool $1.13 Million
Slideshow: Talos Vehicles has transformed the Porsche 911 GT3 RS into a carbon-bodied, race-inspired machine that costs well over $1 million before the donor car is even included.
9 Vehicles Porsche Helped Engineer that Aren't Porsches
Slideshow: Long before engineering consulting became trendy, Porsche was quietly helping other automakers build everything from supercars to economy hatchbacks.
9 Features and Characteristics That Only Porsche People Understand
Slideshow: Some brands build cars. Porsche builds traditions, obsessions, and a few habits that stopped making sense decades ago but somehow became part of the charm.