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I've noticed of late a difficulty in starting the engine. This does not happen every time; just occasional. Not a whole lot I can say about the problem other than the fact that the plugs are new as well as the "brain". I don't normally drive the car in the Wyoming winter but the weather has been pretty warm so I've been using it for the last couple of days.
A small squirt of ether always starts it back up.
At 79 years of age I don't do my own maintenance anymore but I thought I would get some opinions from the experts before turning it over to my mechanic. Any help would be appreciated.
When this happened to my 87 S4 5 speed, it was the CPS sensor plug connection. Loose and intermittent due to crumbling connector. A simple visual/manual inspection will confirm the connector is tight or not.
If your fuel system is OK and the pressure holds after shutdown this may be the issue.
If the fuel pump is original, the check valve on the pump may have failed and not holding pressure. Ether/starting fluid should not be used except in a one time emergency as it can cause detonation. It may also mis-lead you into thinking it is a fuel issue.
Just my opinion, and some things that are easy to check.
I am sure others will have a more rigorous checklist.
Dave
That "should" rule out the pump/check valve, but new parts do fail. Putting a fuel pressure gauge on the right front of the fuel rail should verify the pressure and pressure hold time easily. Any 928 mechanic should do this first anyway.
As my issues have been mostly electrical (connectors) check those out also. Distributor caps/rotors should be checked also, but most ignition issues show up as rough idle or rough running which you don't mention.
Back to CPS connector.
Dave
I titled this thread "occasionally does not start". It now appears that the correct title should be "does not start". As I noted at the beginning of this thread, the car would occasionally refuse to start unless given a small "zap" of ether. In my latest situation ether did not help and the car sits forlornly in my garage. I tried MrMerlin's recommendation of holding the pedal to the floor until it started - didn't work, just ran the battery down.
This issue is very similar to my situation about three years ago when the "brain" went south and I replaced it and the fuel pump at that time. As you can probably imagine, replacement of the "brain" at $600+ is not where I would prefer to be heading. In this latest issue I have replaced the plugs about a month ago when the initial problem started.
I'm a cheap old bugger and I hate replacing parts on a "guess and go" basis (social security makes you that way) so I've been trying a few cheap things and asking you guys who put a lot of money into your car for opinions. Anybody out there with some ideas of things to try before turning it over to my mechanic?
1) If the LH brain was rebuilt by one of our vendors and the hybrid chip replaced, it is not likely to be the issue. If it was "replaced" it may have failed again as the hybrid chip will fail.
2) The battery must be fully charged, period. A weak battery will not work.
3) As mentioned, the Crankshaft Position Sensor CPS and it's associated connector can cause all of your symptoms, as it signals the LH "brain" via the EZK the proper timing information from the flywheel.
4) Relays, relays, relays. Fuel pump, EZK, LH numbers 16, 20, 25
If it fails to start from a cold start, but starts by adding starter fluid, then the problem may be a faulty Temp 2 sensor or it's wiring.
If the temp 2 sensor goes open or short circuit, then the LH ECU defaults to the mixture setting required when the engine is at normal running temp. Therefore too weak a mixture for a could start.
Lots ofd suggestions already. Don't forget basic no-start troubleshooting. You need spark (at the right time), fuel, and compression. The most common failures are to the electrical system, with spark the most common subset and the easiest to check. A simple clamp-on timing light will let you verify spark at cranking speed. If you have spark but no start, pull a couple of those plugs to see if they are wet immediately after cranking the engine. You might get a fuel odor from the open cylinder too.
What else have you done to the car recently? Serviced the battery? The fuel pump and LH brain get power directly from the battery positive via smaller accessory wires on the positive terminal. Verify that they are clean and tight.
If you didn't replace the fuel pump relay yet, do that now, along with the LH, EZK, FI that are critical to engine operation. Our cars are old and these relays get tired. My FP relay tested OK on the bench, but wouldn't pass enough to build proper fuel pressure. Buy good relays. Roger has them for under $10/ea IIRC, but they come from any of our regular parts suppliers. Cheap local parts store relays don't seem to last long. but may be OK for instant troubleshooting.
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