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Monterey SQR-23 aux input mod

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Old 08-06-2012, 08:39 PM
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Don Ashe
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Default Monterey SQR-23 aux input mod

I know this is a pretty esoteric mod, since most of you have long since ditched your stock radio! That's OK, you don't have to actually do the mod to help proof read.

If you're one of the few want to preserve that 'time capsule' effect that a bone stock interior provides, this mod will let you have that and still have aux input for your ipod or whatever.
I put my stock unit and amp back in, even wired the front/rear fader back up, and it sounds pretty darn good for stock 1984 car audio!

-don
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Old 08-09-2012, 07:22 PM
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Don Ashe
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Wow, nobody is interested? Not even just to make fun of me?
Is it the PDF attachment?
Will it help if I inline it?
Try this:

Add an Aux input to your stock Blaupunkt Monterey SQR-23

This modification will add an aux input to your Blaupunkt Monterey SQR-23 or equivalent, without permanently modifying the unit itself. Note, however, that this will disable the cassette tape unit.
This modification was developed and tested on the Monterey SQR-23, but should work on any Blaupunkt which uses a similar cassette controller, PL-51.


Rear view of the unit showing phone jack added to blanking plate.
Materials
1 - 1/8" stereo panel mount jack
4 - Breadboard jumper wires
Note: To avoid permanently changing the unit itself, we are using premium breadboard jumpers, which will be a nice friction fit into the sockets. If you would rather make your own, you will need to use wire that is a friction fit into the plug sockets, loose enough to insert but tight enough to stay in place. 22AWG is probably the best fitting wire for this.
Tools
A set of small 'jewelers' screwdrivers
Wire strippers
Soldering iron and solder


Theory of operation
When you insert a tape into the unit, two signals are sent from the cassette unit (PL-51) to the rest of the circuitry.
One signal is to the audio switching unit to switch the pre-amp audio input from radio to tape. This is the signal labeled 'cassette enable' on the following diagram, which is broken out to pin 6 on header N1402. PL-51 will ground this pin when a cassette is inserted, to signal the audio switch. Also present on N1402 is a pin from the CPS button on the front panel, which grounds the CPS pin when on. By removing P1402 (the plug for N1402) and jumpering pin 2 to pin 6, the CPS button will now switch the audio in to the cassette unit.

Once PL-51 is ready to play audio, it sends a second signal to the audio board to unmute the audio. (to prevent unwanted crackles and pops while the cassette is locked in and playing, the audio is automatically muted) This signal is labeled 'cassette mute' in the diagram, and it is broken out to pin 3 of header N1401, right next to N1402. PL-51 sets this pin to 8.5 volts to signal the audio switch. If we jumper this pin to pin 9 on P1402, it will permanently unmute the cassette input. This should not interfere with the unit's operation in radio mode, since the audio switch is not seeing the cassette audio in that mode anyway.

Of course, we also need a place to inject our audio signal into the pre-amp. Conveniently, there is N1403, right next to the other two headers, and it has Left in, Right in and audio ground.

Module PL-51, which is the board screwed directly to the top of the cassette transport mechanism

How to perform the modification

1. Remove the top and bottom covers of the unit by carefully prying around the edges. Work slowly all the way around the three sides.

2. Carefully pry out the plastic blanking plate that fills the spot where the DIN connector goes on similar units. This is just above the built in fuse holder and to the right of the speaker sockets.
(Note: This fuse is available at radio shack as a 3.15 amp 5×20 mm slow blow fuse.)

3. To preserve your original blanking plate, make a new blanking plate from scrap plastic, using the old one as a pattern. Drill a hole for the 1/8 stereo jack and insert the jack into the hole, but don't tighten it all the way yet.
4. Clip the ends off of 3 wires that are long enough to route through the radio and connect to P1403. It is probably wisest to use three different colors for this.

5. Solder the 3 wires to the 1/8” stereo jack.

6. Re-insert the blanking plate and route the three input wires to the other side of the unit near P1403. Tighten the jack in place.

Input jack in place

7. On the other side of the unit, remove 3 screws that retain the cassette transport. There is a ground tab on the rear screw that will need to be bent slightly, then you can lift the transport mechanism. You don't need to remove it completely, just enough to disconnect the three plugs on the underside of PL-51.

Cassette Transport Mechanism, also showing PL-51
8. Disconnect plugs P1401, P1402 and P1403 from PL-51.

9. Connect the three input wires to the three pins of P1403. Make sure the 'sleeve' or outer contact of the jack is wired to audio ground, the 'tip' is wired to the left input (pin 1) and the 'sleeve' is wired to the right input (pin 2).

10. Place an insulated jumper from pin 2 to pin 6 of P1402. A small scrap of 1/8 watt resistor lead wire, with a bit of shrink tubing, works well for this, rather than the breadboard jumpers.

11. Place a jumper from P1401 Pin 3 to P1402 Pin 9.

12. Route the wires so that they will allow re-inserting the transport mechanism and screw it back in place.

13. Recheck all of your connections and replace the covers.

That's it!
The unit should now operate normally in radio mode, and depressing the CPS button should switch to aux input.

Releasing the CPS button should return to radio mode.

Parts links:
1/8” stereo panel jack
http://www.radioshack.com/product/in...ductId=2103452

Premium jumper wires
http://www.adafruit.com/products/153


-don
Old 08-09-2012, 08:04 PM
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pcar928fan
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Don, I like it... Pretty cool... I'd rather be able to use the cassette as well as the Aux-in... I am getting a CR210 from SW Stereo with the aux in mod like you did there, but the cassette will also work.
Old 08-09-2012, 10:48 PM
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dlagerstrom
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Very cool. Thanks Don.

I have been trying to figure out what to do for a radio in my '82 and I think this makes the answer simple.

Great Job!!
Old 08-10-2012, 03:01 AM
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Don Ashe
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Originally Posted by pcar928fan
Don, I like it... Pretty cool... I'd rather be able to use the cassette as well as the Aux-in... I am getting a CR210 from SW Stereo with the aux in mod like you did there, but the cassette will also work.
Retaining the cassette should be pretty easy, just a little extra work. You would need to remove the appropriate pins from P1401 and P1402 before plugging them back into the board. Then you would need to connect your input to the pins on P1403 in a way that allows plugging it back in as well.
All my old tapes (that still worked) are digitized already, so I went with the simplest solution.

HTH,
-don
Old 08-10-2012, 08:18 AM
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Eplebnista
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I am filled with admiration for your resourcefulness. If I had a Monterey, this is exactly the kind of thing I would try to do.

The latter is actually a bit frightening, but it shows that I am in the forum where I belong....

Nice work.
Old 02-04-2016, 03:25 PM
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17yrsWith930
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Don Ashe, I'm interested !!
Thank you for posting this.
3.5 years after you posted it, it still has value.
This is exactly what I want to do. (Note from 2021: I see I never followed up. I did this mod in 2018 and it works fantastic. My phone thru this mod sounds better than the radio. Thanks !!!)
I can't wait to hear it.

Last edited by 17yrsWith930; 04-19-2021 at 04:33 PM. Reason: update
Old 02-04-2016, 08:19 PM
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Jadz928
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For those with a 70's or 80's blau stereo CR,
7-pin or 8-pin aux inputs are available.

7-pin: http://m.ebay.com/itm/VINTAGE-BECKER...-/301858382986

8-pin: http://m.ebay.com/itm/CLASSIC-BLAUPU...-/291673806788
Old 02-04-2016, 08:25 PM
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Rob Edwards
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And just to round out the options, there's a shop here in SoCal (Creative Car Audio) that sells an aux in that uses the 13-pin CD changer input on a CR-1- I picked one up yesterday.

Old 09-14-2016, 04:59 PM
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iiXii
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Awesome post, the PDF is used and used and used

thank you guy, so nice work
Old 09-14-2016, 07:27 PM
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Daniel5691
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This is so cool.
I sorely wish I had my o-riginal radio...

The stock radios are rare and expensive.

It would be so cool if somebody could 3d print an original "face plate mask" that could fit over a crappy-looking "modern" radio.
Old 09-14-2016, 07:33 PM
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vanster
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I have my original radio in perfect condition. I pulled it out and installed a Kenwood looks iffy and it sucks
Old 09-14-2016, 07:55 PM
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Old 12-04-2017, 03:34 PM
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myrmidon
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This guide is brilliant!

I am going to start this weekend - first I want to try to fix my cassette mechanism (it ejects the tape shortly after I insert it), and thereupon I will do this mod.

Finding ANY resources on the SQR23 is immensely hard, so I am truly grateful for this.

That being said, do any of you have any technical documentation on this deck?
Old 04-19-2019, 08:53 PM
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hanick
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I just did the aux input mod on my Monterey SQR-22 works great but I do not have the SQR 23 and I do not have a CPS button. I have a loudness button in the same spot.Will I be able to use the radio?

Last edited by hanick; 04-20-2019 at 10:39 AM.


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