Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Quick question-Steering rack bushings-aluminum or Delrin?

Thread Tools
 
Search this Thread
 
Old 07-06-2012, 05:59 PM
  #1  
17prospective buyer
Three Wheelin'
Thread Starter
 
17prospective buyer's Avatar
 
Join Date: Apr 2011
Location: Singhampton, Ontario/London, Ontario
Posts: 1,778
Likes: 0
Received 0 Likes on 0 Posts
Default Quick question-Steering rack bushings-aluminum or Delrin?

Has there been a general consensus on the best steering rack bushings? It makes sense to me that obviously the aluminum ones would be the best for longevity, however i'd be a little concerned on the abrasion chewing up the steering rack bushing boss's. Should a high pressure lithium based lubricant be applied to the aluminum ones before installation?

Or, are the Delrin rack bushings a better bet?
Old 07-07-2012, 03:26 AM
  #2  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

No lubricant on the aluminum since no movement is planned. Delrin will be quieter in the steering wheel and can be easier to install. But... Delrin does cold flow under extreme pressure. Not a problem on street cars but maybe big stcky tires and high speed corners might show a problem.
Old 07-07-2012, 03:28 AM
  #3  
Rob Edwards
Archive Gatekeeper
Rennlist Member
 
Rob Edwards's Avatar
 
Join Date: Sep 2002
Location: Irvine, CA
Posts: 17,555
Received 2,743 Likes on 1,333 Posts
Default

Aluminum on one car, delrin on the other. Happy with both/either.
Old 07-07-2012, 07:37 AM
  #4  
17prospective buyer
Three Wheelin'
Thread Starter
 
17prospective buyer's Avatar
 
Join Date: Apr 2011
Location: Singhampton, Ontario/London, Ontario
Posts: 1,778
Likes: 0
Received 0 Likes on 0 Posts
Default

So the aluminum will provide a more "harsh" raw road feel? Similar to the aluminum alloy motor mounts?
Old 07-07-2012, 09:09 AM
  #5  
fbarnhill
Rennlist Member
 
fbarnhill's Avatar
 
Join Date: Mar 2006
Location: Supply, NC
Posts: 1,277
Received 1 Like on 1 Post
Default

Just finished mine last month. Used Roger's Derlin. I just love them and would reccommend them to everyone. No noise, no movement, just good solid feel.

Good luck,
Old 07-07-2012, 09:23 AM
  #6  
Ducman82
 
Ducman82's Avatar
 
Join Date: Nov 2009
Location: Marysville WA
Posts: 6,983
Received 18 Likes on 11 Posts
Default

^^^ same here. i have the derlin with no issues. feels great and better control over the stock rubber pieces.
Old 07-07-2012, 10:09 AM
  #7  
jcorenman
Rennlist Member
 
jcorenman's Avatar
 
Join Date: Jan 2008
Location: Friday Harbor, WA
Posts: 4,061
Received 317 Likes on 153 Posts
Default

The problem is that the rack mounting foot is only machined on one side, and neither aluminum nor Delrin deals gracefully with the variations in thickness. Also, Delrin does flow a little over time so I am not sure the bolts are staying tight.

I took a different route, and designed a bushing that mimics the function of the factory bushing. The mounting bolt torques against a steel sleeve, and the rack is supported by a combination of Delrin and urethane. I've got a set in each of our cars, the GT with about 40K miles on them.



More pictures and a good discussion on rack play in general is here:
https://rennlist.com/forums/928-foru...ml#post7202909

I talked to a couple of the vendors but the feeling was that the market was well covered.

Old 07-07-2012, 11:30 AM
  #8  
17prospective buyer
Three Wheelin'
Thread Starter
 
17prospective buyer's Avatar
 
Join Date: Apr 2011
Location: Singhampton, Ontario/London, Ontario
Posts: 1,778
Likes: 0
Received 0 Likes on 0 Posts
Default

So the issue you are describing is that the bushings only have one shoulder so therefore there could still be axial play as everything heat cycles?

Your bushings are very similar to the Porsche ones, i guess it still stands to reason that many 928 parts were designed way too well to be improved upon by a couple of 928 parts vendors with some or no engineering background.

Case in point, the Delrin and/or aluminum solid bushings do seem to get fairly good reviews by everyone on here that has them installed, and that the steering feels much tighter. Although one could easily say "but for how long".
Old 07-07-2012, 12:56 PM
  #9  
jcorenman
Rennlist Member
 
jcorenman's Avatar
 
Join Date: Jan 2008
Location: Friday Harbor, WA
Posts: 4,061
Received 317 Likes on 153 Posts
Default

Originally Posted by 17prospective buyer
So the issue you are describing is that the bushings only have one shoulder so therefore there could still be axial play as everything heat cycles?

Your bushings are very similar to the Porsche ones, i guess it still stands to reason that many 928 parts were designed way too well to be improved upon by a couple of 928 parts vendors with some or no engineering background.

Case in point, the Delrin and/or aluminum solid bushings do seem to get fairly good reviews by everyone on here that has them installed, and that the steering feels much tighter. Although one could easily say "but for how long".
The Delrin and aluminum bushings are in two parts (top and bottom, 8 pieces total) and clamp the rack foot top and bottom. That works fine, and there have no reports of problems. I just wanted something that went together the same way the factory bushings did, but without the rubber.

In the factory setup the bolt tightens against the steel sleeve which in turn is sandwiched between the crossmember and lower plate. The rack foot is attached to an outer sleeve and floats in rubber. The as-cast surface doesn't matter.

I retained the steel inner sleeve and replaced the rubber with Delrin, and then used a urethane spring-washer on one side to deal with the as-cast top surface of the mounting foot. So the machined surfaces mate with the Delrin, and the cast surface mates with the urethane washer.

This is not meant as criticism of the Delrin or aluminum bushings, they work fine and are reasonably priced. I just wanted something a bit different.

Cheers,
Old 07-07-2012, 01:22 PM
  #10  
Shane
Sharkaholic
Lifetime Rennlist
Member
 
Shane's Avatar
 
Join Date: May 2002
Location: Rochester, WA
Posts: 5,162
Received 2 Likes on 2 Posts
Default

That is an elegant solution Jim! I've got both the one piece aluminum and the two piece delrin and I can see why you went with that. No vendor wants to pick those up?
Old 07-07-2012, 01:54 PM
  #11  
17prospective buyer
Three Wheelin'
Thread Starter
 
17prospective buyer's Avatar
 
Join Date: Apr 2011
Location: Singhampton, Ontario/London, Ontario
Posts: 1,778
Likes: 0
Received 0 Likes on 0 Posts
Default

As he stated i think that between the aluminum and Delrin ones, the competition would be too fierce. Plus there'd also probably be a littany of threads started about the 3, and an equal littany of arguments about which one is best.

I think i'm going to go with the aluminum ones for their simplicity and longevity.
Old 07-07-2012, 02:09 PM
  #12  
depami
Rennlist Member
 
depami's Avatar
 
Join Date: Jul 2009
Location: Cleveland, MN
Posts: 2,839
Received 249 Likes on 132 Posts
Default

I have the Delrin ones and love them ........ but I haven't driven the car since I put them in.
Old 07-07-2012, 02:13 PM
  #13  
MainePorsche
Nordschleife Master
 
MainePorsche's Avatar
 
Join Date: Jul 2011
Location: North Country
Posts: 5,662
Likes: 0
Received 10 Likes on 9 Posts
Default

Originally Posted by depami
I have the Delrin ones and love them ........ but I haven't driven the car since I put them in.
??
Old 07-07-2012, 02:19 PM
  #14  
depami
Rennlist Member
 
depami's Avatar
 
Join Date: Jul 2009
Location: Cleveland, MN
Posts: 2,839
Received 249 Likes on 132 Posts
Default

Originally Posted by MainePorsche
??
Car is still down for other reasons. But they fit good and look nice.



Quick Reply: Quick question-Steering rack bushings-aluminum or Delrin?



All times are GMT -3. The time now is 10:49 AM.