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#71898 molded hose. Your solution to old, cracked intake runner connectors.

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Old 06-30-2012, 11:29 AM
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destructo_low
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Default #71898 molded hose. Your solution to old, cracked intake runner connectors.

At my local parts store, I found a molded, rubber heater hose, #71898. (The guy helping me hated it as I measured each possible candidate with a digital caliper.)

It fits the intake runners and plenum body perfectly. Dayco lists it having a 1.75" inside diameter, but I measured it slightly larger.

Using one of the old connectors I removed as a template, I cut the hose into about nine or ten equal sections on the bandsaw, and I replaced all of the connectors on my plenum.

You can also find a connector there to connect 3" intercooler piping. With a little persuasion, it will slip over the plenum connection on the underside and the throttle body. Bingo.
Old 06-30-2012, 11:36 AM
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Bilal928S4
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Pictures? Year of car? What are you trying to achieve?
Old 06-30-2012, 12:03 PM
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destructo_low
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My car is a 1984 model.

I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.

I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
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Old 06-30-2012, 12:41 PM
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GlenL
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Nice work.

I see that hose listed for $12 on-line.

You got 8 connections out of 1 radiator hose?
Old 06-30-2012, 03:25 PM
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That is correct, GlenL.

I made sure in the parts store with the tried and trusted method, holding your fingers the approximate distance apart while hopping them down the hose and counting.

You can actually get a coupler off each of the ends after the curve as well. I ended up with about ten sections, and I placed them on a table and eyed for evenness. I discarded the two I had cut slightly too high or crooked.

I was using the band saw's sliding fence to keep the edges square.

Also, the intercooler connector for the throttle body connection will be too wide. I had to cut it on the bandsaw too. It was a little scary with the fingers that close to the blade. Luckily, there are fine lines molded into the connector, so you can keep on track around the hose with whatever method you use to cut it.

Last edited by destructo_low; 06-30-2012 at 03:42 PM.
Old 06-30-2012, 03:30 PM
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thats not a bad idea. i ended up getting 8 pre cut silicon 4 ply sections from an online race shop. was not to bad price wise.
Old 06-30-2012, 03:43 PM
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I bet it looks better too. You can slightly see some of the reinforcing braid in the middle of the hose plys, and I don't think generic radiator hose comes in flashy colors like molded silicon.
Old 06-30-2012, 04:50 PM
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I'm confused, are the originals not available anymore?
Old 06-30-2012, 05:11 PM
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depami
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Good job on a quick fix.

Originally Posted by Hacker-Pschorr
I'm confused, are the originals not available anymore?
Originally Posted by destructo_low
My car is a 1984 model.

I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.

I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
Old 07-01-2012, 01:09 AM
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hacker-pschorr
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Too funny, trying to read this thread (and post) from my phone, the post with the images was blank.....explains a few things

Now that I see the photo, looks good!
Old 07-01-2012, 05:53 PM
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17prospective buyer
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You might want to go with originals... anything but OEM could cause a catastrophic failure and perhaps even destroy your motor.
Old 09-04-2013, 11:17 PM
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bills928
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Originally Posted by Ducman82
thats not a bad idea. i ended up getting 8 pre cut silicon 4 ply sections from an online race shop. was not to bad price wise.
Ducman.... Do you remember where you got the silicone ones online?
Im having trouble finding the silicone ones in the correct size (ID)



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