#71898 molded hose. Your solution to old, cracked intake runner connectors.
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#71898 molded hose. Your solution to old, cracked intake runner connectors.
At my local parts store, I found a molded, rubber heater hose, #71898. (The guy helping me hated it as I measured each possible candidate with a digital caliper.)
It fits the intake runners and plenum body perfectly. Dayco lists it having a 1.75" inside diameter, but I measured it slightly larger.
Using one of the old connectors I removed as a template, I cut the hose into about nine or ten equal sections on the bandsaw, and I replaced all of the connectors on my plenum.
You can also find a connector there to connect 3" intercooler piping. With a little persuasion, it will slip over the plenum connection on the underside and the throttle body. Bingo.
It fits the intake runners and plenum body perfectly. Dayco lists it having a 1.75" inside diameter, but I measured it slightly larger.
Using one of the old connectors I removed as a template, I cut the hose into about nine or ten equal sections on the bandsaw, and I replaced all of the connectors on my plenum.
You can also find a connector there to connect 3" intercooler piping. With a little persuasion, it will slip over the plenum connection on the underside and the throttle body. Bingo.
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My car is a 1984 model.
I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.
I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.
I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
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That is correct, GlenL.
I made sure in the parts store with the tried and trusted method, holding your fingers the approximate distance apart while hopping them down the hose and counting.
You can actually get a coupler off each of the ends after the curve as well. I ended up with about ten sections, and I placed them on a table and eyed for evenness. I discarded the two I had cut slightly too high or crooked.
I was using the band saw's sliding fence to keep the edges square.
Also, the intercooler connector for the throttle body connection will be too wide. I had to cut it on the bandsaw too. It was a little scary with the fingers that close to the blade. Luckily, there are fine lines molded into the connector, so you can keep on track around the hose with whatever method you use to cut it.
I made sure in the parts store with the tried and trusted method, holding your fingers the approximate distance apart while hopping them down the hose and counting.
You can actually get a coupler off each of the ends after the curve as well. I ended up with about ten sections, and I placed them on a table and eyed for evenness. I discarded the two I had cut slightly too high or crooked.
I was using the band saw's sliding fence to keep the edges square.
Also, the intercooler connector for the throttle body connection will be too wide. I had to cut it on the bandsaw too. It was a little scary with the fingers that close to the blade. Luckily, there are fine lines molded into the connector, so you can keep on track around the hose with whatever method you use to cut it.
Last edited by destructo_low; 06-30-2012 at 03:42 PM.
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I bet it looks better too. You can slightly see some of the reinforcing braid in the middle of the hose plys, and I don't think generic radiator hose comes in flashy colors like molded silicon.
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#8
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I'm confused, are the originals not available anymore?
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Good job on a quick fix.
My car is a 1984 model.
I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.
I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
I had to remove my plenum, and the boots were dry rotted. They cracked sliding them over the intake runners to clear the plenum. I needed a cheap, locally available fix. I paid a little over fifteen dollars for the hose.
I wasn't trying to achieve much besides putting my car back together on a Sunday evening without reusing worn out components. I will probably sand blast my grimy, German hose clamps soon.
#10
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Too funny, trying to read this thread (and post) from my phone, the post with the images was blank.....explains a few things
Now that I see the photo, looks good!
Now that I see the photo, looks good!
#12