Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Low side connection AC

Thread Tools
 
Search this Thread
 
Old 06-26-2012, 02:15 PM
  #1  
Want to be
Three Wheelin'
Thread Starter
 
Want to be's Avatar
 
Join Date: Jan 2002
Location: INDY
Posts: 1,302
Received 4 Likes on 4 Posts
Default Low side connection AC

I found the leak on my AC, its the schrader valve. Does anyone know the actual connection size of the low and high inlets and what size schrader valve do i need? My connection port is leaking so much i had to use a wrench to remove the cap and then the freon started rushing OUT. i put the cap on for now but i need to replace it.

Any help would be appreciated. thanks
Old 06-26-2012, 03:05 PM
  #2  
Ed Scherer
Addict
Rennlist Member
 
Ed Scherer's Avatar
 
Join Date: Jul 2001
Location: Shawnee, KS, USA
Posts: 7,330
Received 109 Likes on 63 Posts
Default

Originally Posted by Want to be
I found the leak on my AC, its the schrader valve. Does anyone know the actual connection size of the low and high inlets and what size schrader valve do i need? My connection port is leaking so much i had to use a wrench to remove the cap and then the freon started rushing OUT. i put the cap on for now but i need to replace it.

Any help would be appreciated. thanks
I believe that R-12 Schrader valve cores are standard sized ("1/4 inch"). A good A/C or auto parts place (e.g., NAPA) should have them. Example:
Milton S404 Milton S404
.

Also note that there are tools that allow you to change an R-12 valve core without losing your refrigerant charge (although if yours is leaking a lot, you'll lose some when you have the cap off). Example:
MasterCool 91490 MasterCool 91490
.


This is assuming you're still running R-12 and your system hasn't been converted to use R-134a.
Old 06-26-2012, 03:11 PM
  #3  
CraigL
Instructor
 
CraigL's Avatar
 
Join Date: Apr 2010
Location: St Louis, MO
Posts: 190
Likes: 0
Received 1 Like on 1 Post
Default

If you are tired of burning your hands when dealing with the low pressure valve with a hot engine, you can use this opportunity to install an extension tube ... relocating the Schrader valve to a point 6" higher than it is right now.
Old 06-26-2012, 06:16 PM
  #4  
928mac
Drifting
 
928mac's Avatar
 
Join Date: Oct 2009
Location: Alberta, Canada
Posts: 2,638
Likes: 0
Received 2 Likes on 1 Post
Default

Originally Posted by CraigL
If you are tired of burning your hands when dealing with the low pressure valve with a hot engine, you can use this opportunity to install an extension tube ... relocating the Schrader valve to a point 6" higher than it is right now.
Do you have a picture Craig, that sounds really cool.
No pun intended.
Old 06-26-2012, 08:49 PM
  #5  
Want to be
Three Wheelin'
Thread Starter
 
Want to be's Avatar
 
Join Date: Jan 2002
Location: INDY
Posts: 1,302
Received 4 Likes on 4 Posts
Default

Yes i am interested in the extension tube. I would assume the extension tube would fix my problem and elminate the need for the tooling. Please direct 928mac and i to the extension tube.

Regards to the tooling, i guess my lowside is a 1/4 inch connection. The Master cool model listed states its for a 1/4 inch connection. This tool seems better than the tool i was looking at on ebay. I was also looking at a tool at and autopart store for 110 dollars.
Old 06-26-2012, 11:18 PM
  #6  
M. Requin
Rennlist Member
 
M. Requin's Avatar
 
Join Date: Mar 2007
Location: Central Virginia
Posts: 3,625
Received 60 Likes on 39 Posts
Default

Originally Posted by 928mac
Do you have a picture Craig, that sounds really cool.
No pun intended.
^+1
Old 06-27-2012, 11:19 AM
  #7  
CraigL
Instructor
 
CraigL's Avatar
 
Join Date: Apr 2010
Location: St Louis, MO
Posts: 190
Likes: 0
Received 1 Like on 1 Post
Default

This modification is a no brainer. You will need a few inexpensive parts. Here are a few links to give you an idea about what we used:

http://www.grainger.com/Grainger/14-In-Extension-Tube-4PDH2?Pid=search

The one we used had a longer extension tube ... about 6". We bought the fitting and the tube. Then silver soldered the two together.

http://www.grainger.com/Grainger/PARKER-Short-Nut-2P151?Pid=search

This nut is used to attach the assembly to the existing low side port.


Here are the "instructions":
1. Remove Schrader valve from the low side port.
2. Assemble the extension tube and the female flare nut.
3. Flare the tube
4. Screw the extension onto the low side port
5. Check for leaks

The whole thing cost less than $20 and took 30 minutes to find and assemble. Two years ago I wrestled with charging the A/C. My hands are large and I burned them while getting the hose on/off the low side Schrader Valve. Someone (Bill Ball?) recommended asbestos gloves. Ha! Now the valve is right next to the jump post and there is no possibility for thermal injury.

Here's a few additional photos. The last one is a shot from underneath, looking up.
Attached Images    

Last edited by CraigL; 06-27-2012 at 11:36 AM.
Old 06-27-2012, 12:12 PM
  #8  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

Copper tubing extension like that is a ticking time bomb. Normal vibrations will eventually cause it to fail, plus you are ading at least one more possible leak location on purpose.

How often do you guys need to access that low-side connection?

To the OP: Get a new Schraeder valve core from a good parts place. Size and shape are same as a tire valve, but the seals for the AC oil are different. IIRC, the last bunch I bought had light green seals on them.

That said, it might be worthwhile taking the car to a good AC shop and let them change the core using a tool they own that won't spill much refrigerant. Takes them minutes, vs you chasing down the right tool, and fumbling with it in the driveway. Probably costs less net that doing it yourself.
Old 06-27-2012, 12:24 PM
  #9  
CraigL
Instructor
 
CraigL's Avatar
 
Join Date: Apr 2010
Location: St Louis, MO
Posts: 190
Likes: 0
Received 1 Like on 1 Post
Default

>
> Copper tubing extension like that is a ticking time bomb.
>
Drama!

>
> Normal vibrations will eventually cause it to fail,
> plus you are ading at least one more possible leak location on purpose.
>
Maybe. Better than having burned hands.
This solution is working well for me. So far.
Old 06-27-2012, 01:10 PM
  #10  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

Originally Posted by CraigL
>
> Copper tubing extension like that is a ticking time bomb.
>
Drama!
Experience!

>
> Normal vibrations will eventually cause it to fail,
> plus you are ading at least one more possible leak location on purpose.
>
Maybe. Better than having burned hands.
This solution is working well for me. So far.

Better solution is to fix the leaks, then attach the hoses while the engine is cold. Fill the system cold, by weight, and remove the hoses. Engine is still cold. This is the solution that worked well for me. So far. I think the last time I attached a hose there was late in the last century.
Old 06-30-2012, 07:17 PM
  #11  
Want to be
Three Wheelin'
Thread Starter
 
Want to be's Avatar
 
Join Date: Jan 2002
Location: INDY
Posts: 1,302
Received 4 Likes on 4 Posts
Default

Just curious if anyone has used the 91490 tool? I just got mine today and it appears the connection is 1/2 inch. I don't see how i can get a good connection with a 1/2 inch on a R12 connection. Maybe its a pack error...Anyone have one that could measure it the OD on the blue connection piece?
Old 07-10-2012, 01:02 PM
  #12  
Want to be
Three Wheelin'
Thread Starter
 
Want to be's Avatar
 
Join Date: Jan 2002
Location: INDY
Posts: 1,302
Received 4 Likes on 4 Posts
Default

i stopped the leak with a 90 degree elbow. It has a depressor and a scharder valve.

Cheap way to repair without the need to bleed down your system. I am now testing to see if i lose any freon. I am monitoring it with a ac pressure gauge.

The tool i purchased was worthless for R12 but will work on r134a. The kit says r12 but only comes with r134 low and high side connections. The mastercool tech told me to remove the 134a connection and just screw it on the r12 connection. I lost alot of freon messing with it and later found out myself the threading is different. I am going to call the tech again and see if they actual sale the correct connections to help others down the road..
Attached Images   
Old 07-10-2012, 01:33 PM
  #13  
Ed Scherer
Addict
Rennlist Member
 
Ed Scherer's Avatar
 
Join Date: Jul 2001
Location: Shawnee, KS, USA
Posts: 7,330
Received 109 Likes on 63 Posts
Default

Originally Posted by Want to be
Just curious if anyone has used the 91490 tool? I just got mine today and it appears the connection is 1/2 inch. I don't see how i can get a good connection with a 1/2 inch on a R12 connection. Maybe its a pack error...Anyone have one that could measure it the OD on the blue connection piece?
Something is really weird about that... mine has been used a couple of times on R-12 systems (mine and once on someone else's car).

Does it look like this one on eBay?



I'll try to remember to look at mine again this evening when I'm at home.
Old 07-10-2012, 02:03 PM
  #14  
Want to be
Three Wheelin'
Thread Starter
 
Want to be's Avatar
 
Join Date: Jan 2002
Location: INDY
Posts: 1,302
Received 4 Likes on 4 Posts
Default

Yes and No
Your pic end piece connection looks like a r12 connection but mine is like a r134a

Must have been a pack error the box states it's a r12 device
Old 07-10-2012, 02:38 PM
  #15  
WallyP

Rennlist Member
Rennlist Site Sponsor

 
WallyP's Avatar
 
Join Date: Jun 2001
Location: Acworth, GA
Posts: 6,469
Likes: 0
Received 11 Likes on 11 Posts
Default

You need a good cap on that angle connection.


Quick Reply: Low side connection AC



All times are GMT -3. The time now is 04:40 PM.