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What is "Control Valve II" 1991 S4

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Old 06-06-2012, 02:51 PM
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mickster
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Default What is "Control Valve II" 1991 S4

In front of the intake is something called "Control Valve II" in my 91 S4.

The vacuum lines are connected. However there is a black (ground?) wire connected to...nothing...

I was looking at Tony's "Under the hood" and it says Flappy Valve Solenoid.

So where SHOULD this connect to?

See a LOT about the Flappy Valve inside the intake (to/from) but could not track down the schematic in WSM or anywhere here.

TIA!

Michael
Old 06-06-2012, 02:57 PM
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Rob Edwards
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2000 words:



Old 06-06-2012, 03:00 PM
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mickster
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Okay--follow up bonus question...in the top picture--to the right, there is a box with a black, u-shaped wire connected to a long gray wire?

That is what is missing (the gray wire). Did not look like a vacuum hose!
Old 06-06-2012, 03:19 PM
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Speedtoys
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Originally Posted by mickster
Okay--follow up bonus question...in the top picture--to the right, there is a box with a black, u-shaped wire connected to a long gray wire?

That is what is missing (the gray wire). Did not look like a vacuum hose!

That grey wire..is vacum feed from the...either the 5/7 way at the back of the engine, or the area under the brake booster.

That feeds vacum to the flappy solenoid, the U shaped wire..is the vacum hose connector from that line to the solenoid itself.

Porsche uses a 'hard line' vacum hose for distances, and short u shaped hoses to terminate them onto things.
Old 06-06-2012, 03:31 PM
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MainePorsche
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Greyish vac line from reservoir and is vacuum to the solenoid at the bottom.
Black vac line from side port is the vacuum actuator to the flappy.
Old 06-06-2012, 03:31 PM
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mickster
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Originally Posted by Speedtoys
That grey wire..is vacum feed from the...either the 5/7 way at the back of the engine, or the area under the brake booster.

That feeds vacum to the flappy solenoid, the U shaped wire..is the vacum hose connector from that line to the solenoid itself.

Porsche uses a 'hard line' vacum hose for distances, and short u shaped hoses to terminate them onto things.
I was afraid you were going to say that! I hope it's under the brake booster!

Engine is idling nicely and car is okay from 3000-redline but...

On the to-do list!

Okay--found this thread: https://rennlist.com/forums/928-foru...um-source.html

Looks like it goes to the 4-way by the brake booster...now to see if it even there or not...the 4 way or the hose...
Old 06-06-2012, 03:38 PM
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MainePorsche
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Originally Posted by mickster
In front of the intake is something called "Control Valve II" in my 91 S4.

The vacuum lines are connected. However there is a black (ground?) wire connected to...nothing...

I was looking at Tony's "Under the hood" and it says Flappy Valve Solenoid.

So where SHOULD this connect to?

See a LOT about the Flappy Valve inside the intake (to/from) but could not track down the schematic in WSM or anywhere here.

TIA!

Michael
24-216 WSM.
Hope it posts OK.
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Old 06-06-2012, 03:56 PM
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mickster
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Originally Posted by MainePorsche
24-216 WSM.
Hope it posts OK.
Thank you! I'll look at 4 way again. I was looking at 2 87's this past weekend (benefit of going to a GTG) and I don't remember which way it routed (to intake or to the 4 way by MC).
Old 06-06-2012, 04:58 PM
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The grey one connected to the solenoid should go to the 4-way tee near the brake booster. Easy to route if it's not there as per the diagram.
Old 06-06-2012, 05:10 PM
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MainePorsche
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Originally Posted by mickster
Thank you! I'll look at 4 way again. I was looking at 2 87's this past weekend (benefit of going to a GTG) and I don't remember which way it routed (to intake or to the 4 way by MC).
What ever color the vacuum line is, the line to the bottom port of the solenoid has to be vacuum in, and the side port has to go to the intake flappy connection.
Old 06-06-2012, 08:57 PM
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Default here it is...flappy not connected...

Hmmm
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Old 06-06-2012, 09:17 PM
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I see.... An intake refresh in your near fitiure unless you can locate the business end of the line that runs under the manifold to the flappy actuator diaphragm thingy. Black poly hose with elbows for end connectors originally. It -may- be possible to fit a new line without popping the intake if you have radio announcers' hands (wee paws for station identification...) but more likely is a mirror and a prayer and lots of patience. I managed to swap the rear knock sensor with the intake installed, not sure if my hand would rotate up enough to fit that hose connector though.
Old 06-06-2012, 09:32 PM
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Originally Posted by dr bob
I see.... An intake refresh in your near fitiure unless you can locate the business end of the line that runs under the manifold to the flappy actuator diaphragm thingy. Black poly hose with elbows for end connectors originally. It -may- be possible to fit a new line without popping the intake if you have radio announcers' hands (wee paws for station identification...) but more likely is a mirror and a prayer and lots of patience. I managed to swap the rear knock sensor with the intake installed, not sure if my hand would rotate up enough to fit that hose connector though.
Hi Dr. Bob,

That's a given! I am going to try to wait until the fall or winter to do the intake...

The flappy hasn't been connected since 2009 on this car (just checked pictures); it still passed smog in California so I'm not too worried, especially considering the prior owner. Idle is pretty stable and it opens right up to redline without issue but I know I'm losing top end torque unless it's been forced to an open position somehow...

I do see the connection under the manifold and I think with long forceps I might be able to place it there---plus I do have radio announcer's hands so...


Last edited by mickster; 06-06-2012 at 09:48 PM.
Old 06-06-2012, 10:08 PM
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Cheers.

Last edited by BerNard94; 10-05-2012 at 01:40 AM.
Old 06-06-2012, 10:09 PM
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Ya..flappy solves a mid-rpm problem.


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