Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Shock install concical washer confusion

Thread Tools
 
Search this Thread
 
Old 03-10-2011, 09:26 AM
  #1  
jwillman
Rennlist Member
Thread Starter
 
jwillman's Avatar
 
Join Date: Jul 2009
Location: Austin, Texas
Posts: 1,885
Received 7 Likes on 6 Posts
Default Shock install concical washer confusion

I need clarification for the rear shock installation on my 79 5 spd please.

WSM (left picture item #13 )shows a conical washer fitting into a cone recessed area on the front and back of the hub assembly. When I removed the thru bolt I did not find a conical washer inserted on the front side of the hub but there is a coned recess for what would look like a washer to fit.

The "rear coil over" install write up (right pic) for an 87 shows the conical washers going on both sides of the lower shock mount arm.

Is the 87 write up not applicable to the 79? Should I have a conical washer in the cone space on the front and back of the hub or per the picture from the write up?

Thanks
Attached Images   
Old 03-10-2011, 09:37 AM
  #2  
nc_growler
Burning Brakes
 
nc_growler's Avatar
 
Join Date: Jul 2007
Location: Apex, NC
Posts: 765
Received 3 Likes on 3 Posts
Default

No deep experience with the OB's here, but I did pull up PET 7.1 and took a quick snap of what they show for the MY 79 rear... Looks like conical washers on both sides...
Attached Images  
Old 03-10-2011, 09:54 AM
  #3  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,635
Received 14 Likes on 13 Posts
Default

Trying to see the pics but I believe you've got the washers facing the wrong way. With the lower arm in play you'll see there are conical faces that the washers match with.
Old 03-10-2011, 10:00 AM
  #4  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 59 Likes on 33 Posts
Default

Yeah, pretty sure the conicals are a fundamental part of the design for all years of the 928.

I'd say the last person who was in there messed up and forgot the washer.
Old 03-10-2011, 10:02 AM
  #5  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 59 Likes on 33 Posts
Default

Originally Posted by GlenL
Trying to see the pics but I believe you've got the washers facing the wrong way. With the lower arm in play you'll see there are conical faces that the washers match with.
That's not his picture. It's from the writeup he's following. The conical portions should sandwich the hub carrier. The picture is wrong.

Last edited by AO; 03-10-2011 at 11:11 AM.
Old 03-10-2011, 10:03 AM
  #6  
Tom in Austin
Rennlist Member
 
Tom in Austin's Avatar
 
Join Date: Jul 2002
Location: Deep in the Heart of Texas!
Posts: 3,266
Likes: 0
Received 5 Likes on 4 Posts
Default

Take a look at the openings in the hub carrier bottom ... if you see a concave machined area, then you would certainly need the cone washer to fit in there to hold the pin in position. As best I can tell, Porsche used these washers to transfer loads from the alloy carrier onto the steel pin.

The alloy itself is not hard enough to just have the pin bear on the opening directly so they used the cone washers to transfer the load over a larger surface area.

At least that's how it looked when I did shocks on my car.

Last edited by Tom in Austin; 03-10-2011 at 12:29 PM.
Old 03-10-2011, 10:09 AM
  #7  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,635
Received 14 Likes on 13 Posts
Default

Originally Posted by AO
\i.e. the flats sandwich the shock - just like the picture.
Ummmm... No.

The conicals sandwich the hub carrier. One faces the shock (with the flat side).

Tom's description is good as to where and why these are used.

Last edited by GlenL; 03-10-2011 at 10:46 AM. Reason: "hub carrier"
Old 03-10-2011, 10:21 AM
  #8  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 59 Likes on 33 Posts
Default

Originally Posted by GlenL
Ummmm... No.

The conicals sandwich the lower arm. One faces the shock (with the flat side).

Tom's description is good as to where and why these are used.
Opps... Sorry. My bad. Right, they go on the hub carrier.
Old 03-10-2011, 10:43 AM
  #9  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 27,889
Received 2,251 Likes on 1,245 Posts
Default

in the picture you posted post 1,
the conical washers are facing the wrong way the conical portion faces to the hub carrier, the flat side faces away from the hub carrier
use some thick grease to hold them in position use antiseize on the link pin
Old 03-10-2011, 10:46 AM
  #10  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,635
Received 14 Likes on 13 Posts
Default

Originally Posted by AO
Opps... Sorry. My bad. Right, they go on the hub carrier.
Yeah, yeah... Hub carrier.
Old 03-10-2011, 12:16 PM
  #11  
jwillman
Rennlist Member
Thread Starter
 
jwillman's Avatar
 
Join Date: Jul 2009
Location: Austin, Texas
Posts: 1,885
Received 7 Likes on 6 Posts
Default

So what I should end up with is a conical in the recessed concial space on each side of the hub carrier and the shock will have the flat face of the rear hub conical on one side and the large flat washer on the outer/ rear side of the shock lower mount.

Thanks guys. That's what I thought but got thrown off by the picture in the write up.
Old 03-10-2011, 12:19 PM
  #12  
pcar928fan
Nordschleife Master
 
pcar928fan's Avatar
 
Join Date: Apr 2008
Location: Austin, TX
Posts: 9,337
Likes: 0
Received 4 Likes on 4 Posts
Default

Do you have those parts? If not you might check with Austin VW and see if they can pull them off one of the 928's they are parting...or let you pull them...
Old 03-10-2011, 12:39 PM
  #13  
nc_growler
Burning Brakes
 
nc_growler's Avatar
 
Join Date: Jul 2007
Location: Apex, NC
Posts: 765
Received 3 Likes on 3 Posts
Default

Originally Posted by GlenL
Trying to see the pics but I believe you've got the washers facing the wrong way. With the lower arm in play you'll see there are conical faces that the washers match with.
You are right. The conical washers appear to be backwards in the lower picture.
Old 03-10-2011, 01:33 PM
  #14  
jwillman
Rennlist Member
Thread Starter
 
jwillman's Avatar
 
Join Date: Jul 2009
Location: Austin, Texas
Posts: 1,885
Received 7 Likes on 6 Posts
Default

Originally Posted by pcar928fan
Do you have those parts? If not you might check with Austin VW and see if they can pull them off one of the 928's they are parting...or let you pull them...

I have all the parts. The confussion was in the order for reassembly as the write up I found in the threads was counter to the way it looked like it should be assembled and what was in the WSM. I hope to have it back togather tonight.
Old 03-10-2011, 02:15 PM
  #15  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 27,889
Received 2,251 Likes on 1,245 Posts
Default

FWIW that was a picture posted by Bill Ball, Post 1, a few years ago..
and he said that in the picture the conical washers are not facing the correct way,
they need to be turned around so the conical portion faces the hub carrier.


Quick Reply: Shock install concical washer confusion



All times are GMT -3. The time now is 11:30 AM.