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Headlights won't pop up OR drop down! STUPID SOLVED!

Old 05-17-2010, 09:37 PM
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Ninespub
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Default Headlights won't pop up OR drop down! STUPID SOLVED!

I raised the headlights manually and checked the fuse (Is there more than one?). The brights and dims both work when up and that indicates (if I read previous postings on this subject correctly) that the relay is good (??). I also noticed a small 5-6" spot on the ground of seemingly "thin" oil underneath the hydraulic lift motor, but do not know if it was there before. So where do I start from here...........or go back to?

Last edited by Ninespub; 05-18-2010 at 12:18 PM. Reason: Solved!
Old 05-17-2010, 10:40 PM
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Donald
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No hydraulics.
Wiggle your key; when the ignition switch wears sufficiently it can be just a scootch off and no lights. Also can kill the speedo. Do not forget to check the circlip for the arm while you are rooting around
Old 05-17-2010, 10:41 PM
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No hydraulics involved, no oil in the system.

The fuse for the headlamp motor is #27.

There are individual fuses for left/right high/low on the filaments.
Old 05-17-2010, 10:56 PM
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I had a relay that went bad causing the same issue.
Old 05-17-2010, 10:56 PM
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If the ELECTRIC motor that puts the lights up/down is not running, it can be either the big relay, or the contacts inside the motor gearbox. There are tracks on a disc that are wiped by arms to tell the relay if the arm is up or down. Best test of relay is to borrow one that is known to work OK. Some have had success with opening the relay and burnishing the points. It might be worth checking the 4 way plug very close to the motor for clean contacts - 1 wire at a time!
jp 83 Euro S AT 52k, BTDT.
Old 05-17-2010, 11:19 PM
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Could be the switch in the pod...per "Wheeler Dealers" 928 episode. Ed China said it was a "common fail point" or something along that line.
Old 05-18-2010, 04:47 AM
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Alan
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Originally Posted by Dean_Fuller
Could be the switch in the pod...per "Wheeler Dealers" 928 episode. Ed China said it was a "common fail point" or something along that line.
Yes I keep hearing this but it seems to all be bull**** to me... there is certainly no "common" fail mechanism that leads to the lights working but the motor not that is attributable to the switch. Or we'd be hearing it here all the time.

The same switch contact to the relay that makes the headlights go on is the one that raises the lights...

So only if nothing at all happens is the switch a likely culprit. I know the guys on Wheeler Dealers aren't the experts on these cars... The experts are on this forum.

Most faults are in the relay, sometimes in the motor/limit switches.

Alan
Old 05-18-2010, 09:28 AM
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Originally Posted by Alan
Yes I keep hearing this but it seems to all be bull**** to me... there is certainly no "common" fail mechanism that leads to the lights working but the motor not that is attributable to the switch. Or we'd be hearing it here all the time.

The same switch contact to the relay that makes the headlights go on is the one that raises the lights...

So only if nothing at all happens is the switch a likely culprit. I know the guys on Wheeler Dealers aren't the experts on these cars... The experts are on this forum.

Most faults are in the relay, sometimes in the motor/limit switches.

Alan
Correct- I was hasty; when my ignition switch is off it affects both lights & motor
Old 05-18-2010, 12:10 PM
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Originally Posted by Alan
Yes I keep hearing this but it seems to all be bull**** to me... there is certainly no "common" fail mechanism that leads to the lights working but the motor not that is attributable to the switch. Or we'd be hearing it here all the time.

The same switch contact to the relay that makes the headlights go on is the one that raises the lights...

So only if nothing at all happens is the switch a likely culprit. I know the guys on Wheeler Dealers aren't the experts on these cars... The experts are on this forum.

Most faults are in the relay, sometimes in the motor/limit switches.

Alan
I had not heard it before that show either...The older guy with the NICE original 1978 928 on the show ( Wheeler Dealers ) when asked the areas to watch out for when shopping for a 928 said the EXHAUST! He said the exhaust was expensive to put right.
Old 05-18-2010, 12:35 PM
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I would like to thank all that replied. I d*cked around with the various stuff that I could, and eventually pulled out the no. 27 fuse that I had tested.......again. It had a layer of sh*t on it so I went and bought some more fuses. Guess what, the lamps pop up just fine now. Checked other fuses and found similar issues. Guess I know what I'll be doing REAL soon. Funny thing though, is that I noticed a little bit of moisture, not water, but almost like a misty, oily feeling on many of them. I know that the upper housing had been cleaned and re-sealed but I wonder if anything else could create that issue, and more importantly, how do I remove it (the moisture) from the panel itself? In any case, thanks again and remember: Relay, Relay, REALLY!; and Fuse, Fuse, FOOL!
Old 05-18-2010, 12:39 PM
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Paul, I really hope that you did NOT buy any Chinese fuses - they have been known to burn cars...
Old 05-18-2010, 12:40 PM
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That misty oily film you feel is probably left-over WD-40 that davek9 sprayed on there after the "flood."
Old 05-18-2010, 12:41 PM
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Remove computers, disconnect plugs on bottom of panel, unscrew the 2 mount screws, pull panel down and unscrew positive grounds on top of board & behind on firewall, lift out and you're done. Simple as that as you will have moisture behind the panel possibly. I just went through the same thing.
Old 05-18-2010, 12:51 PM
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Wally: I got the only fuses they had at Auto Zone, (at least they are not from H.F.)

Andrew: I think you may be right about the WD40, davek9 does use that stuff liberally!
Old 05-18-2010, 07:41 PM
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Isnt the circuit (in the big relay) that lights the lamps separate from the lift motor circuit? My lamps dont light until the lift has finished ...
jp 83 Euro S AT 52k

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