New Product: Aluminum Competition Torque Tube
#31
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No. The CF diriveshafts get their torsional strength from diameter, often 4, 5, and even 6" across.
There is no room for that in here.
I also beleive the torsional loading was engineered to soften damage to the drivetrain, like the use of springs in the center-hub of the clutch. You would not want the driveshaft to be rigid, IMHO. The shock loads on the transmission would be too high.
There is no room for that in here.
I also beleive the torsional loading was engineered to soften damage to the drivetrain, like the use of springs in the center-hub of the clutch. You would not want the driveshaft to be rigid, IMHO. The shock loads on the transmission would be too high.
#32
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#36
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Now I'll need a nice lightweight polished billet sleeve for the steel autobox torque tube.
The next gen of these will be an extrusiion with both inner and outer fins on it. The bearing holders will index in the iner fins, while the external finns will help disspate heat. Anodized in your choice of colors with polished faces on those outside fins. I could put strips of LED's in the upper fins to show off the polished heat shields under the car too. Wahoo!
Like most things 928-specific, there just isn't a huge market.
The next gen of these will be an extrusiion with both inner and outer fins on it. The bearing holders will index in the iner fins, while the external finns will help disspate heat. Anodized in your choice of colors with polished faces on those outside fins. I could put strips of LED's in the upper fins to show off the polished heat shields under the car too. Wahoo!
Like most things 928-specific, there just isn't a huge market.
#37
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I have a TT from an '83 auto that was driven under the back of a semi trailer. The trailer's bumper crushed the front of the engine, pushed it down, and sheared off the intake manifold. (Didn't reach the cab.) The TT is compressed and bent a few degrees, about 1 foot back from the engine. (The engine and trans mounts sheared off as they were designed to do.)
Given the wall thickness, I reckon there is some flex in the stock tube as well.
#40
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It's OK for the car to flex, so long as the forces causing the flex aren't applied to the tube. Regular motor and rear trans mounts isolate the frame enough to "protect" the tube from excessive torsional stress as thge frame moves around.
I'm thinking harder and harder about the extruded aluminum tube. Ribs would limit flex, help with torsional rigidity. So what would break off while the tube is still intact? Bellhousing ears?
I'm thinking harder and harder about the extruded aluminum tube. Ribs would limit flex, help with torsional rigidity. So what would break off while the tube is still intact? Bellhousing ears?
#41
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I believe that steel assembly being weighed still has the big cast iron vibration dampner inside while the "race" tube has none. After all if you solid mount the engine and transmission and are O K with THAT level of vibration it probably makes no difference !
#42
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Carl,
Very cool product.
I was just curious about the material properties. Are these tubes heat treated after welding? Your website mentions that these tubes are made from 6061 series aluminum. I am assuming 6061-T6? It has good properties with a yield strength of @ 35ksi. The problem comes in when welding this material. The properties near the welds lose about 80% of its strength and reverts to a 6061-O condition. This has a yield strength of about 8ksi. I was just wondering how you were getting around this since the concern is with the strength of the tube.
Very cool product.
I was just curious about the material properties. Are these tubes heat treated after welding? Your website mentions that these tubes are made from 6061 series aluminum. I am assuming 6061-T6? It has good properties with a yield strength of @ 35ksi. The problem comes in when welding this material. The properties near the welds lose about 80% of its strength and reverts to a 6061-O condition. This has a yield strength of about 8ksi. I was just wondering how you were getting around this since the concern is with the strength of the tube.
#43
Carl has given racers another way to reduce sprung weight from the 928. Looks very beefy in it's own right and should handle itself just fine in a track 928 with a proper roll cage as he suggests.
The only exception we have is with the chosen bearing units. We think our aluminum units would be a much better fit in this beautiful aluminum TT.
As far as weight, we have a customer 5 speed TT rebuilt with three aluminum Super Bearings and no vibration dampener and it weighs about 43 pounds.
The 5 speed TT gutted weighs in at approximately 27.6 pounds
The 5 speed drive shaft weighs about 12 pounds
Cheers,
Last edited by Black Sea RD; 04-13-2010 at 10:17 PM.
#44
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I'm thinking harder and harder about the extruded aluminum tube. Ribs would limit flex, help with torsional rigidity. So what would break off while the tube is still intact? Bellhousing ears?
Re what would break off while the tube is intact - my thoughts are the bolts would pull the threads out of the trans/bellhousing.
My concern (and Carl's quite sensibly) if one were to use the tube in a non caged car for road use would be exactly how the original tube is supposed to react in the event of crash, (I'm not clear on that) and does the Alu tube perform similarly. It's no beyond the bounds of possibilty that it could perfom better.
#45
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That's what I was trying to find out. If the dapener was left out from the aluminium TT, then it's not really a 25lb savings, is it?
Carl, What is the weight difference between the two empty tubes? Any other deleted/changed parts have no relevance on what the TT is made from. Or am I missing something?