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You make the call: Hard Hot Starts

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Old 04-08-2010 | 02:20 PM
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Originally Posted by Mrmerlin
first check the dampers and FPR vacuum lines simply pull the line off and smell the end if you smell fuel the part is bad , if none of these indicate fuel then inspect the 2 plastic connectors that plug into the MAF connector boot usually the right one will crack with old age letting in air.
best to put new ones on anyway they are about 5 .00 each. Next replace the fuel injectors .
and inspect the fuel filter for plugging
Yep, the FPR/Dampner has been suggested several times now. It's on the list of things to check. The MAF boot is new as well as all the stuff under the intake. Not sure how unmetered air would cause extra fuel to be pumped in???

Originally Posted by dprantl
Leaking injectors is not a myth. If you have ever experienced the sound of an intake blowing off (usually denting the hood in the process) due to fuel leaked into the manifold from injectors, you will think otherwise.
Okay... maybe not a myth, but people seem to jump on injectors when more often than not it's something else. But you're point is valid.
Old 04-08-2010 | 02:32 PM
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Originally Posted by jcorenman
So that's a definite "yes" or "no" on the DMM?
D'Oh! Sorry. It's a yes on the DMM and a NO on the Mity-Vac.

A leaking check-valve at the fuel pump would cause pressure to leak down quickly when the engine was shut off. That would not cause an overly-rich hot-start problem however. A leaky injector would also cause a pressure leakdown with engine off, but only into one cylinder-- which could probably be identified by pulling the plugs after it failed to hot-start.



No, the '87 was the first year for the LH2.3 / EZK combo. The MAF determines airflow (corrected for temperature) and the temp-II sensor on the water-bridge tells the LH (and EZK) how to fiddle things for cold start-up (i.e. add more fuel at colder temps by making the injector pulses longer).

The Temp-II is a dual sensor, one wire for the LH and a second for the EZK. The attachment to the (freshly powder-coated) water bridge is also the ground connection for both sensors. ...
Ahh, okay, I thought the LH/EZf had the same/similar fuel maps. I'm surprised no one has latched onto a flaky Temp II sensor reading. That's where I'm leaning.

One other cuplrit that no one has suggested so far is the TPS.

And if you go back and read Tony's thread, it turned out to be a "cocked" W plug.
Old 04-08-2010 | 02:35 PM
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GHi Andrew
What's an "idle gauge" ?

When you floor the throttle, you do not shut off the injectors, just let more air into the engine. The cranking pulse width is a fixed pulse width, so opening the throttle wide lets in more air in, weakening the mixture, helping a partially flooded engine to start.

Qualifier:- the cranking injector pulse width is varied by temp 2 reading.

So check LH temp 2 readings hot and cold at LH ECU connector
Old 04-08-2010 | 02:38 PM
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Originally Posted by John Speake
GHi Andrew
What's an "idle gauge" ?

When you floor the throttle, you do not shut off the injectors, just let more air into the engine. The cranking pulse width is a fixed pulse width, so opening the throttle wide lets in more air in, weakening the mixture, helping a partially flooded engine to start.

Qualifier:- the cranking injector pulse width is varied by temp 2 reading.

So check LH temp 2 readings hot and cold at LH ECU connector
Can you plug an ST2 into the diagnostic port of a car that has stock chips and read out just sensor data?

Dan
'91 928GT S/C 475hp/460lb.ft
Old 04-08-2010 | 02:43 PM
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Originally Posted by dprantl
Can you plug an ST2 into the diagnostic port of a car that has stock chips and read out just sensor data?

Dan
'91 928GT S/C 475hp/460lb.ft
Hi Dan
No, only if PEMs are fitted.
Old 04-08-2010 | 02:49 PM
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Originally Posted by John Speake
GHi Andrew
What's an "idle gauge" ?
Don't know. Did I say that? I must have meant to say FP gauge?

When you floor the throttle, you do not shut off the injectors, just let more air into the engine. The cranking pulse width is a fixed pulse width, so opening the throttle wide lets in more air in, weakening the mixture, helping a partially flooded engine to start.

Qualifier:- the cranking injector pulse width is varied by temp 2 reading.

So check LH temp 2 readings hot and cold at LH ECU connector
Good stuff there. I always thought it turned off the injectors. I will correct myself from now on.

I'll check the temp II readings at the LH, cold and hot.
Old 04-08-2010 | 02:49 PM
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The tech documentation for 1987 suggested that the reason for uprating fuel pressure was avoidance of hot start problems due to vapor lock. (service info by year, 1987, pg 2-05 which is about 33 pages into the document).

This is a cool hunt.
Old 04-08-2010 | 02:52 PM
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But Andrew has re-start problems even when engine hasn't had time to get hot enough for fuel vapourisation... or at least that's how I read his initial post.
Old 04-08-2010 | 05:14 PM
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Originally Posted by Calgary Ole
Fuel pressure regulator or one of the dampners leaking into a vacuum line.
+1 (FPRs first, then fuel damper, and finally fuel pump check valve last in the line of possibilities)
Old 04-08-2010 | 05:32 PM
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Originally Posted by Andrew Olson
...
Ahh, okay, I thought the LH/EZf had the same/similar fuel maps. I'm surprised no one has latched onto a flaky Temp II sensor reading. That's where I'm leaning....
My thought also... and it fits the symptoms. That's why I wrote:
The Temp-II is a dual sensor, one wire for the LH and a second for the EZK. The attachment to the (freshly powder-coated) water bridge is also the ground connection for both sensors. ...
There are two opportunities for a ground problem: coating getting down the threads where the Temp-II sensor mounts, insulating it; and coating insulating the whole water-bridge from the engine block. A quick ohmmeter check between the Temp-II body and the engine block will eliminate that as a possibility (but it is still worth checking the resistance from the LH connector, as described in the WSM).

And what's the first thing we do before disconnecting the LH or EZK connectors??
Old 04-08-2010 | 05:43 PM
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I hate to be a "me too-er" but leaky injector is very probable. I had the same problem with my 89 18 months ago or so. Ask Paul - it drove us nuts. It was an aggervated problem by bad CPS signal (swapped out all the CPS items, including the kickdown relay), the problem improved, but persisted.

I had a completely failed injector. The body was leaking inside and out. I didnt catch the problem until it started leaking enough to set off the EGT probes, and trigger the ignition protection circuit. About 45 minutes after we figured out that it was doing that, and then testing the EGT probes to make sure they were testing correctly, we started to smell gas, and the injector started leaking out of the body into the valley.

So, I can personally attest that a bad injector can do this, and that if I was driving instead of poking around in the garage, it could have been disastrous. Its a fire hazard you wouldnt see coming.

Hans
Old 04-08-2010 | 06:38 PM
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Originally Posted by Andrew Olson
What is causing the problem? You make the call!
Broken bi-metallic spring on the choke.
Old 04-08-2010 | 07:27 PM
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Andrew,
If you are looking for a logical sequential test plan procedure to find the fault and fix the problem I would suggest that you refer to the Porsche Service Test Plan for the EZK - Ignition and LH-Jetronic '87 for the 928S4, document WDK 493 921.

I used this document and supplemented this test plan procedure with Porsche LH-EZK-Diagnosis / Trouble Shooting for the S4 and GTwhich is contained in the WSM section 24/28.

I also did extensive reading on the Bosch Jetronic Fuel Injection System together with Bosch Technical Information from their web site and many other references that I have accumulated together with JDS manual for his 928 Spanner and other post that I located on Rennlist's "search".

From this information if you follow Porsche's test plan procedure in WDK 493 921 and you can eliminate each item by testing circuits, sensors etc., until you locate and rectify the problem that you have.

By using this method I was able to eliminate circuits in a logical sequence, knowing when I moved on that what I had tested were OK and operating to specification requirements.

Tails 1990 928S4 Auto
Old 04-08-2010 | 07:29 PM
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Where is this document?
Old 04-08-2010 | 07:43 PM
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An obvious case of thrust bearing failure.








Just kidding.

At this point, my real first guess would be the temp-2 sensor either being bad, or not being grounded properly due to the powdercoating, as was already mentioned. The coolant temperature gauge also acting up helps to point to this as being a pretty good suspect. The resistance of the sensor goes up as temperature goes down. If the sensor's not grounded well, it would have the same effect as the sensor being at a very low temperature. The LH will then provide a lot of fuel, like it would for a cold start on a very cold day.

I'd say that a leaky injector is pretty unlikely to be the sole cause of the problem. A leaky injector only affects one cylinder. The other seven wouldn't be affected, and the engine would still start pretty much normally. For the problem to be injector leaking, it would have to be mutiple leaky injectors, and it wouldn't just be a hot start problem then either.


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