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Old 01-02-2010, 11:01 PM
  #16  
Shark Attack
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Originally Posted by Stevestik
CHECK YOUR GROUNDS.
Originally Posted by James Bailey
Four out of six times when a 928 has stopped running while I was driving it has been a RELAY....one time timing belt let go and one time the engine ate an extra bolt and split the cylinder destroyed the block.... Also had a control press reg (warm up) on a CIS car go way bad but the car still would move ...just barely. Then there was the 2/6 rod bearings at Willow (still ran), the broken lower ball joint , broken shift rod , loose cv joint , broken 5 th gear , ....

Relay
grounds
ign switch
Pump.
ecu
ezk
would be my attack in that order
Old 01-02-2010, 11:20 PM
  #17  
dr bob
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Originally Posted by gbarron
<<...>>
Keep in mind the pump will cut out at the max system pressure so if you are trying to listen for a noise and don't hear anything it could be that the fuel system is up to pressure already....which may mean the problem lies elsewhere. Do all your basic checks first (power, connections, etc.)

Glenn
Glenn- this is not correct. The pump continues to run while the engine is running regardless of outlet pressure. The fuel pressure regulator (FPR) bleeds fuel back to the tank to correct for pressure variations regardless of flow through the injectors. The intake manifold pressure biases the fuel pressure, so that there is constant pressure drop across the injector nozzle and valve at differing engine loads.
Old 01-02-2010, 11:26 PM
  #18  
John Pirtle
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Be sure to check the battery connections for corrosion. I learned that about a year ago...
Old 01-02-2010, 11:39 PM
  #19  
davek9
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This Fuel Pump/ ox sensor Fuse caused a '91 to stop, it was caused by dirty/ oxodized CE connection, cleaned connection and replaced Fuse and all better.
Sorry if I missed it but I did not see where you checked removed inspected and replaced the FP Fuse.
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Old 01-03-2010, 01:01 AM
  #20  
M. Requin
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Originally Posted by WallyP
While this is not a criticism of anyone on the Forum - just because a faulty fuel pump caused a problem on someone else's car does NOT mean that the fuel pump is your problem. It will be very, very expensive if you start trying to replace everything that has caused a problem for someone else. Listen to the ideas that folks offer, but do some testing and checking to try to determine what YOUR problem is.

If/when the car dies again, kneel by the rear bumper and listen for the fuel pump whine or buzz as someone operates the starter. If you hear a buzz, the pump is not too likely to be your problem.

If/when the car dies again, quickly look at the gauges and warning lights as the engine stops. If the red lights come on while the engine is turning, but go off when it stops, suspect the ignition switch. If the temp and fuel gauges stay at their normal position before you touch the ignition switch (this is as the dies and just stops turning), the ignition switch MAY be OK.

If the tach drops to zero BEFORE the engine stops turning as it dies, the crank sensor or a faulty connection may be the problem.

If you learn how the systems work, you have a much better chance of quickly determining why the engine is dying.

Your choices include:
- Shotgun approach - replace anything that anyone suggests. Expensive, doesn't work well.
- Give the car to an honest, knowledgeable tech and pay him to troubleshoot. These folks are pretty rare, and they aren't cheap.
- Give the car to a random "Porsche expert" (which usually means 911 expert, not 928 expert) and pay him to learn about 928 problems. VERY expensive, rarely a happy outcome.
- Spend some serious time learning how to troubleshoot 928 problems. Time-consuming, expensive at first, may lead to repeated tows. Best method for most folks in the long run.

Let us know if we can help.
The first paragraph could be a sticky. Just replace "faulty fuel pump" in the first sentence with ""your problem goes here" and this is great advice. That said, it's no reason really for anyone NOT to chime in, it is just the responsibility of the OP to filter the input received based on symptoms. Nothing worse than chasing parts, especially when it is based on guesswork. Long-winded way of saying methodical troubleshooting is the best approach.
Old 01-03-2010, 02:54 AM
  #21  
gbarron
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Originally Posted by dr bob
Glenn- this is not correct. The pump continues to run while the engine is running regardless of outlet pressure. The fuel pressure regulator (FPR) bleeds fuel back to the tank to correct for pressure variations regardless of flow through the injectors. The intake manifold pressure biases the fuel pressure, so that there is constant pressure drop across the injector nozzle and valve at differing engine loads.
Hey Bob, is that true when the engine isn't running and the ignition is in the run position? I don't remember my pump running continously when the engine was not running/wouldn't start. Interesting.
Old 01-03-2010, 09:32 AM
  #22  
lrpman
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Find someone with an Autoxray OBDII with the software. They can check it out and take a couple of rounds out of the shotgun for you.
Old 01-03-2010, 12:11 PM
  #23  
Mrmerlin
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Glenn the computer need to sense engine rotation before it energizes the fuel pump, and of course different years may also run the pump when the key is turned
Old 01-03-2010, 12:29 PM
  #24  
James Bailey
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Originally Posted by lrpman
Find someone with an Autoxray OBDII with the software. They can check it out and take a couple of rounds out of the shotgun for you.
I do not think so ! the 928 LH did not get "memory" until 1990 as I recall...Also all 928s the fuel pump shuts of if the engine stops Like you crashed into a tree and catch on fire the fuel pump will stop because the engine is NOT running. Some 928s have been jumpered so the pump runs when the ignition is on to "fix" early stages of LH failure but is a bad idea.
Old 01-03-2010, 01:34 PM
  #25  
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On the 84, the fuel pump runs when key reaches the on position.
If you don't go further and start the car, or if there is a massive air leak, the AFM barn door does not open. If it does not open, the fuel pump shuts down within a couple seconds.
EDIT: Am wrong. The Bosch references I site below do not apply to this. As pointed-out further below, the engine rotation speed is sensed and so rpm, not air flow, is used to effect the safety cut-off.

Last edited by Landseer; 01-04-2010 at 08:20 PM.
Old 01-03-2010, 02:20 PM
  #26  
lrpman
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Originally Posted by James Bailey
I do not think so ! the 928 LH did not get "memory" until 1990 as I recall...Also all 928s the fuel pump shuts of if the engine stops Like you crashed into a tree and catch on fire the fuel pump will stop because the engine is NOT running. Some 928s have been jumpered so the pump runs when the ignition is on to "fix" early stages of LH failure but is a bad idea.
Sorry thiught there was a reader connection on those cars. My 84 does NOT have a lead.
Old 01-03-2010, 03:38 PM
  #27  
dr bob
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Originally Posted by Landseer
On the 84, the fuel pump runs when key reaches the on position.
If you don't go further and start the car, or if there is a massive air leak, the AFM barn door does not open. If it does not open, the fuel pump shuts down within a couple seconds.
On some cars, CIS cars in particular, the FP relay energises for a couple seconds when the key is first turned to position 3. If the engine isn't turned over so the ignition system can see rotation, the fuel pump shuts down until RPM's are detected. To my knowledge, there is absolutely no relationship to barn door position.
Old 01-03-2010, 04:44 PM
  #28  
Landseer
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Thanks, Dr Bob, for the side note on the air flow point.

I may be wrong. I had been trying to troubleshoot a few months ago and could find no specific reference to how the safety circuit worked in Porsche literature. Then, I turned to the Bosch documentation and found this. My ASSUMPTION is it describes how the system works in the 928. Not sure why the algorithim or flow diagram would be different, but it might be.

Last edited by Landseer; 06-22-2011 at 03:06 PM.
Old 01-03-2010, 04:50 PM
  #29  
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Got it from this, page 29.

Its an auxilliary document in the moorehouse CD in the fuel injection systems subfile. Again, not sure if its applicable but I'll test it for kicks when I get a chance and its not 16deg F outside.

Last edited by Landseer; 06-22-2011 at 03:06 PM.
Old 01-03-2010, 05:07 PM
  #30  
James Bailey
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The early car fuel pump relay the flow diagram on the relay shows more than just a simple on off switch so it must have a signal (engine is running) to stay energized.


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