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SOLVED - Stuck in 1st (5 speed transmission diagnosis help), now w/YouTube Vid...

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Old 03-12-2013, 10:59 PM
  #31  
Landseer
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You need to be able to shift the trans through the gears, rotate the input shaft, and get results at output shaft. Ours got out of sequence.



Originally Posted by Jadz928
One of the best! This pic was taken at 2am this morning. He's hand-fabbing an engine harness (14pin) from stratch. How cool is that?
Near Saginaw Bay, Lake Huron. How in the hell did the two of us end up there? At least we had a 30 pack of the champagne of beers.

That's number 6, btw, in the foreground. And number 6 is in FANTASTIC shape. Completely unadulterated.


And the 12 hours of harness work was moot. A major effort by Travis on the west coast unearthed a real replacement harness.

Last edited by Landseer; 03-13-2013 at 12:33 AM.
Old 03-14-2013, 01:18 AM
  #32  
einTier
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So, I managed to shift it into every gear today. Every gear locks up the transmission solid except third.

However, I shouldn't be able to select both second AND third, correct?

What could be wrong? I don't see any broken parts or worn pieces, though the transmission did sit too long and there is some rust on parts. Gears all seem fine though, and rotate fine provided I don't select a gear other than third.
Old 03-14-2013, 02:12 AM
  #33  
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Not sure, its been a long time since we did the work, so its hard to remember.

The problem was not the gear it was in, but the other forks being in the wrong position while it was in a given gear.

I have that gearbox fairly accessible in my garage, if you need, I can open it and take measurements of relative positions of the forks.

Am assuming the video we made was too roughly done for it to be a comparison for you.? We should have done a better job on that, but it was the first time working with one.
Old 03-14-2013, 11:58 AM
  #34  
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Originally Posted by Landseer
Not sure, its been a long time since we did the work, so its hard to remember.

The problem was not the gear it was in, but the other forks being in the wrong position while it was in a given gear.

I have that gearbox fairly accessible in my garage, if you need, I can open it and take measurements of relative positions of the forks.

Am assuming the video we made was too roughly done for it to be a comparison for you.? We should have done a better job on that, but it was the first time working with one. Porsche 928 transaxle, 5 speed, locked in 1st gear - YouTube
That might help. The video is too rough for me to see if the forks are aligned the same.
Old 03-14-2013, 01:27 PM
  #35  
James Bailey
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Your third gear slider is ALWAYS engaged, your trans is always in 3 rd gear......select any other gear and it is locked up and stalls the engine. You need to move the slider to disengage 3 rd gear then determine how and why it was able to get away from the shift fork or the fork moved.
Old 03-15-2013, 12:19 AM
  #36  
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Originally Posted by James Bailey
Your third gear slider is ALWAYS engaged, your trans is always in 3 rd gear......select any other gear and it is locked up and stalls the engine. You need to move the slider to disengage 3 rd gear then determine how and why it was able to get away from the shift fork or the fork moved.
I can move the slider, that's what's weird. I can put the transmission in second while it's still locked in third -- and both of those gears are on the same rod/slider/fork.



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