Headlight Assembly Removal
#1
Nordschleife Master
Thread Starter
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
I picked up a parts car and need to remove the headlight assembly - motor, linkage, buckets, etc. When I get to the car, I will not have computer access and search has provided me with little. I could use some tricks, tips, or a decent DIY. Any suggestions are appreciated. Is this a pretty easy job or is considerable body work involved? TIA.
#2
Rennlist Member
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
This is indeed a PITA job. I did this once to change the bearings of the shaft. As I remember:
Put the front of the car on jackstands.Take the frontwheels off and the front covers of the wheelwells. Take off the covers and gently disassamble the hydraulic system that controls the headlamp tilt. You can actually pull out the white connector from the headlamp but there are some very fragile parts on the hydraulic actuater there. I don't recall exactly. Take care. Undo the 4 screws from the center shaft and undo the circlip from the headlamp motor shaft. You can take out the sahft by sliding the headlamps sideways. Than, undo the two screws that hold the bearing that holds the shaft that protrudes through the inner fender. Now you can take the headlamp assembly out from under the car.
Put the front of the car on jackstands.Take the frontwheels off and the front covers of the wheelwells. Take off the covers and gently disassamble the hydraulic system that controls the headlamp tilt. You can actually pull out the white connector from the headlamp but there are some very fragile parts on the hydraulic actuater there. I don't recall exactly. Take care. Undo the 4 screws from the center shaft and undo the circlip from the headlamp motor shaft. You can take out the sahft by sliding the headlamps sideways. Than, undo the two screws that hold the bearing that holds the shaft that protrudes through the inner fender. Now you can take the headlamp assembly out from under the car.
#3
Team Owner
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
the only part you wont have to deal with is the Hydraulic part as that is a European/ROW fitment.
Also remove the harness from the headlight and the underside before you remove the center bar
Also remove the harness from the headlight and the underside before you remove the center bar
#4
Nordschleife Master
Thread Starter
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
This is indeed a PITA job. I did this once to change the bearings of the shaft. As I remember:
Put the front of the car on jackstands.Take the frontwheels off and the front covers of the wheelwells. Take off the covers and gently disassamble the hydraulic system that controls the headlamp tilt. You can actually pull out the white connector from the headlamp but there are some very fragile parts on the hydraulic actuater there. I don't recall exactly. Take care. Undo the 4 screws from the center shaft and undo the circlip from the headlamp motor shaft. You can take out the sahft by sliding the headlamps sideways. Than, undo the two screws that hold the bearing that holds the shaft that protrudes through the inner fender. Now you can take the headlamp assembly out from under the car.
Put the front of the car on jackstands.Take the frontwheels off and the front covers of the wheelwells. Take off the covers and gently disassamble the hydraulic system that controls the headlamp tilt. You can actually pull out the white connector from the headlamp but there are some very fragile parts on the hydraulic actuater there. I don't recall exactly. Take care. Undo the 4 screws from the center shaft and undo the circlip from the headlamp motor shaft. You can take out the sahft by sliding the headlamps sideways. Than, undo the two screws that hold the bearing that holds the shaft that protrudes through the inner fender. Now you can take the headlamp assembly out from under the car.
![Frown](https://rennlist.com/forums/images/smilies/frown.gif)
#5
Team Owner
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Mike sorry but i need more info about exactly what your working on and what your planning on doing with the parts.
If you have a hydraulic system i am not familiar with it and Ad0911 may be able to steer you in the right direction
If you have a hydraulic system i am not familiar with it and Ad0911 may be able to steer you in the right direction
#6
Nordschleife Master
Thread Starter
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
MM, Sorry for lack of clarity.
A friend's 86 OB assembly is slightly bent (maybe due to a little front ender, but not sure). Anyway, I want to remove all of the headlight components in this newly acquired 78 Euro parts car and give it to him for replacement in his car. So, I was wondering if the different MY and the fact that my parts car is a Euro/ROW chassis will have any fitment issues transplanting the 78 assembly into the 86. Also and from the above post, are there actuators in the Euro/ROW that are not in US models? If they are different, will the owner of the 86 still be able to use this set-up? Thanks.
A friend's 86 OB assembly is slightly bent (maybe due to a little front ender, but not sure). Anyway, I want to remove all of the headlight components in this newly acquired 78 Euro parts car and give it to him for replacement in his car. So, I was wondering if the different MY and the fact that my parts car is a Euro/ROW chassis will have any fitment issues transplanting the 78 assembly into the 86. Also and from the above post, are there actuators in the Euro/ROW that are not in US models? If they are different, will the owner of the 86 still be able to use this set-up? Thanks.
Last edited by UncleMaz; 10-04-2009 at 07:30 PM.
#7
Rennlist Member
Rennlist Site Sponsor
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
The hydraulic headlamp adjusters almost never work on the older cars. If it has been Federalized, the system should have been disabled. If it has not been Federalized, you may need to jury-rig a link to replace the hydraulic adjuster in the headlamp unit.
Other than that, the main problem will be that the headlamp relays are very different on the early cars, so you will need to use the '86 motor assembly and harness. Most of the mechanical parts should be usable.
Other than that, the main problem will be that the headlamp relays are very different on the early cars, so you will need to use the '86 motor assembly and harness. Most of the mechanical parts should be usable.
Trending Topics
#8
Nordschleife Master
Thread Starter
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Thanks Wally. His motor works perfectly. We will give it a go and report back. Michael
#9
Rennlist Member
Rennlist Site Sponsor
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
Make absolutely certain that both of the E-clips are on the link between the motor and the bar when you finish, and check to make sure that they stay on the bar. If a clip is missing, you can put the bar thru the radiator or condensor.
#10
Nordschleife Master
Thread Starter
#12
Nordschleife Master
Thread Starter
![Default](https://rennlist.com/forums/images/icons/icon1.gif)
As far as the 78 is concerned, it is a parts car for me and for any friends in need
![Wink](https://rennlist.com/forums/images/smilies/wink.gif)
Edit: At a purchase price of $225, it would also qualify as a good 24hr Lemons car.
#14
Nordschleife Master
Thread Starter