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Needed ASAP - clutch line

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Old 04-18-2008 | 01:02 AM
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Glad you solved the problem. Here's a pic of my new clutch hard line that I just finished making:

Old 04-18-2008 | 06:01 AM
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Am I correct in thinking that the brake lines (hard) and clutch lines (hard) on the 928 are the only thing that is Imperial on the car.

My 88 has 1/4" copper clutch line and 3/16" copper brake lines - all with M10x1.0 fittings. I know this 'cos I've made and replaced brakelines myself and had a new clutch hard line made and fitted at a German Merc specialist near Adenauer on the way to the 'Ring and the pipe he used came out of a packet with 1/4" written on it. And Germany has been metric almost since before the French invented metric.
Old 04-18-2008 | 09:46 PM
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Jon,

The brake lines on my car are 4.75mm, which is generally considered to be the same thing as 3/16". The new line that you see in my photo is 6mm 90/10 copper-nickel. I don't have the original clutch line, but I would be surprised if it was not 6mm also. 1/4" tubing is only slightly larger than 6mm. I made several "prototypes" using 1/4" steel tubing. As you also found, the metric flare nuts fit just fine on the 1/4" tubing. The joints seem to go together and the flare diameters seem to match OK, so I would agree that 1/4" tubing appears to be perfectly useable for the clutch line.
Old 04-18-2008 | 09:54 PM
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Ditto on what Jon A. said...though I had to drill out my fittings for the tube to fit (maybe I used 5/16" rather than 1/4")

Jon, aren't you concerned about pipe stress when connecting without a flex link?

Durned purtee work ya did tho'.

Regards, Ken
PS FWIW my clutch hard line was 6mm
Old 04-19-2008 | 04:37 PM
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Ken,

My new tubing connects to the stock clutch hose. In the picture, the rubber portion of the hose is covered with a thermal insulating sleeve. The idea of the insulating sleeve is to (hopefully) block some of the radiant heat from the nearby exhaust manifold.
Old 04-19-2008 | 09:30 PM
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Still nice work there Jon.

In my case, I tucked the pipe up above the starter, so I hope that heat won't really be an issue.

FWIW, after an extended period of pissing around, and still not having nice clutch pedal, I tried the bleed method kindly provided here

by Landseer. It works most excellent!

Ken



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