Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Caliper pistion diameters

Thread Tools
 
Search this Thread
 
Old 01-07-2008, 04:43 PM
  #1  
fiftyfive
Instructor
Thread Starter
 
fiftyfive's Avatar
 
Join Date: Aug 2005
Posts: 123
Likes: 0
Received 0 Likes on 0 Posts
Default Caliper pistion diameters

Anyone know the diameters of the pistons in the S4 front/rear calipers? Also, the diameter of the master cylinder? I recently bought James Walker's brake book (good one) and want to plug actual numbers into his formulas.

Thanks,
John
Old 01-07-2008, 05:03 PM
  #2  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 60 Likes on 34 Posts
Default

From the Tech Spec book. You'll want the 86 onward specs.

Attached Images  
Old 01-07-2008, 05:13 PM
  #3  
fiftyfive
Instructor
Thread Starter
 
fiftyfive's Avatar
 
Join Date: Aug 2005
Posts: 123
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks Andrew!

John
Old 01-07-2008, 06:41 PM
  #4  
928autobahndreamer
Rennlist Member
 
928autobahndreamer's Avatar
 
Join Date: Apr 2005
Location: Plano, Texas
Posts: 1,698
Likes: 0
Received 7 Likes on 6 Posts
Default

Wasn't there a different piston size in 87 vs 88 on. I was thinking this is why there haven't been caliper rebuild sets for the 87. Please correct me if I'm wrong because I am getting ready to take apart my 87s brakes and was just going to clean and reassemble.
Old 01-08-2008, 07:01 AM
  #5  
John Veninger
Addict
Lifetime Rennlist
Member
 
John Veninger's Avatar
 
Join Date: May 2001
Location: New Jersey
Posts: 3,926
Received 37 Likes on 23 Posts
Default

Yes, the piston size did change on the "S4" calipers. Andrew shows it above. 86.5 and most of 87 had 42 and 36 pistons. Sometime in 88 they went to 44 and 36. then in 1989 the pistons stayed the same, but the dust seals changed.

46-6c of the Workshop manual:

Note
From 1987 models on*, the front brake caliper
piston diameters were changed to 44/36
mm (previously 42/36 mm).
During the 1989 model year, a further modification
was introduced. The piston seal was
changed from the scraper ring type to the protective
cap type. (Technical Information Gr. 4
No. l/69) Notes on replacement: refer to
Pages 47-04 I 4705.

l*On some cars (those for the USA, Canada, Australia and Arab countries), fixed calipers with piston
diameters of 42/36 mm were still used in the 1987 model year. For notes on replacement, refer to
Page 47-04.

Last edited by John Veninger; 01-08-2008 at 09:12 AM.
Old 01-08-2008, 09:02 AM
  #6  
Vilhuer
Addict
Rennlist Member

 
Vilhuer's Avatar
 
Join Date: Jun 2003
Location: Helsinki, Finland
Posts: 9,378
Likes: 0
Received 60 Likes on 33 Posts
Default

Originally Posted by John Veninger
On some cars (those for the USA, Canada, Australia and Arab countries), fixed calipers with piston
diameters of 42/36 mm were still used in the 1987 model year.
Once again US cars got old stuff. Porsche people must have thought US drivers do not exceed 55 mph.
Old 01-08-2008, 06:10 PM
  #7  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

Originally Posted by Vilhuer
Once again US cars got old stuff. Porsche people must have thought US drivers do not exceed 55 mph.
Of course none of us did back when Porsche made this change. Now we get to rocket along at 65 and sometimes even 70 MPH. We are chewing through dinosaur squeezins faster than they can be replenished, thanks exclusively to the change in speed limits.

I know that my fuel comsumption is higher at 70 than at 55. Mostly because I get to slow down for folks cruising at 55 in the left lane, and accelerate back to 70 once I can do a totally unsafe pass-on-the-right, after flashing to alert them that they might be in the wrong lane.

-----

Traffic congestion here is a big subject of discussion these days. It's time to step up and remind our lawmakers that we can fit twice as many cars on the same roads for half the time if everyone would drive twice as fast as they are now. Congestion is caused by people who drive slow. In front of me.
Old 01-08-2008, 08:01 PM
  #8  
Jim bailey - 928 International
Addict
Rennlist Member

Rennlist
Site Sponsor

 
Jim bailey - 928 International's Avatar
 
Join Date: Jul 2001
Location: Anaheim California
Posts: 11,542
Likes: 0
Received 3 Likes on 3 Posts
Default

Be sure to factor in the proportioning valve as it is what determines the front rear bias...
Old 01-11-2008, 09:13 PM
  #9  
fraggle
Rennlist Member
 
fraggle's Avatar
 
Join Date: May 2003
Location: Bristow, VA
Posts: 3,402
Received 3 Likes on 3 Posts
Default

Yes careful with those '87's... they are different and the seals not available anywhere. The only solution I was able to find (and abandoned) was all new pistons. ick.



Quick Reply: Caliper pistion diameters



All times are GMT -3. The time now is 08:55 PM.