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S4 will not run

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Old 01-01-2008, 04:24 AM
  #31  
Art20c
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From the top of my head, I would say yes, there is a difference. LH will go into a loop mode w/o O2 sensor. There is a plug on LH board in US made cars used as jumper to compensate for O2 sensor, I will look into manuals to tell u more .
Old 01-01-2008, 04:30 AM
  #32  
touay001
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Originally Posted by Art20c
From the top of my head, I would say yes, there is a difference. LH will go into a loop mode w/o O2 sensor. There is a plug on LH board in US made cars used as jumper to compensate for O2 sensor, I will look into manuals to tell u more .
Thank you Art.
I think its time for me to get the workshop manuals.
Old 01-01-2008, 06:02 AM
  #33  
Hilton
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Originally Posted by touay001
I've just read that I might have to adjust the MAF or use the pot to get CO level to 1%. I don't have CO meter so I might just turn the pot 10 turns anti clock wise and see what happens.
Hi Akram,

An alternativel to a CO meter is to adjust the pot to the standard bosch spec. for resistance, 0.380 kohms, which will get you pretty close. You can test the resistance on pins 1 and 2 of the pot (it has 3 pins.. numbers are on the side of the plastic connector surround). Its much easier to test/adjust on the bench removed from the car.

Taking the car to a decent workshop with a CO meter is sitll the best option.
Old 01-01-2008, 06:46 AM
  #34  
John Speake
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There is no difference in the LH ECU for cat ort non-cat. The LH is made to run in either state by the code plug

Make sure you plugged that 8 way coding plug back in when you refitted the LH ECU into the car. If it is left disconnected, the car will run very rich. It should be clipped to the plate that holds the LH and EZK ECUs. Sometimes it hands loose. The socket is on the cableform, the plug on the plate.

It is most unlikely the LH ECU is faulty.
Old 01-01-2008, 07:14 AM
  #35  
touay001
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Originally Posted by Xlot
Hi Akram,

An alternativel to a CO meter is to adjust the pot to the standard bosch spec. for resistance, 0.380 kohms, which will get you pretty close. You can test the resistance on pins 1 and 2 of the pot (it has 3 pins.. numbers are on the side of the plastic connector surround). Its much easier to test/adjust on the bench removed from the car.

Taking the car to a decent workshop with a CO meter is sitll the best option.
Thanks Hilton, I'll try that tomorrow.

Originally Posted by John Speake
There is no difference in the LH ECU for cat ort non-cat. The LH is made to run in either state by the code plug

Make sure you plugged that 8 way coding plug back in when you refitted the LH ECU into the car. If it is left disconnected, the car will run very rich. It should be clipped to the plate that holds the LH and EZK ECUs. Sometimes it hands loose. The socket is on the cableform, the plug on the plate.

It is most unlikely the LH ECU is faulty.
Hi John,
I didn't suspect the ECU to be faulty, the car actually runs but can't hold idle and there is a lot of smoke and fuel smell. When I took off the LH/EZK plate, there was nothing attached to it. I could see some connectors (plastic) behind the plate, but not connected it at all
Does this connector need to be grounded via the plate?
Old 01-01-2008, 08:05 AM
  #36  
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Originally Posted by John Speake
There is no difference in the LH ECU for cat ort non-cat. The LH is made to run in either state by the code plug

Make sure you plugged that 8 way coding plug back in when you refitted the LH ECU into the car. If it is left disconnected, the car will run very rich. It should be clipped to the plate that holds the LH and EZK ECUs. Sometimes it hands loose. The socket is on the cableform, the plug on the plate.

It is most unlikely the LH ECU is faulty.
I managed to get hold of the manual in pdf and found the connector you have mentioned. When I removed the plate, this connector was not attached to it.

[edit]
The socket is connected to the plug (but not through the plate), that should be OK, right?

https://rennlist.com/forums/attachme...1&d=1199188718
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Last edited by touay001; 01-01-2008 at 08:30 AM. Reason: Added more info
Old 01-01-2008, 08:53 AM
  #37  
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Originally Posted by Art20c
Does she run now?
It runs, but runs very rich and blows lots of smoke (fuel smell). If a take my foot of the accelerator it shuts down. I took some of the plugs out (1 day old) and they were very black. I'm reading the manual ATM to get to understand the system a bit.
Old 01-01-2008, 08:57 AM
  #38  
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It's OK for it to be not mounted on the plate. It is not grounded to the plate.

You should find the flying socket coming out of the cable form with the plug inserted into it.

You have fitted a rebuilt MAF. It is possible that previously the idle mixture pot above the centre of the fuse/relay panel has been turned up to maximum (1000 ohms).

If you disconnect the LH ECU 35 way plug, and probe pin 23 (CO pot) and pin 5 (ground) with an ohmeter, and adjust to around 300 ohms as Hilton says. You may find it easier to measure at the 35 way than on the pot connector.

Or you could just try turning 10 turns anticlockwise as you suggest to see if there is an improvement, but the better methode is to measure the resistance if possible.
Old 01-01-2008, 09:08 AM
  #39  
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Originally Posted by John Speake
It's OK for it to be not mounted on the plate. It is not grounded to the plate.

You should find the flying socket coming out of the cable form with the plug inserted into it.

You have fitted a rebuilt MAF. It is possible that previously the idle mixture pot above the centre of the fuse/relay panel has been turned up to maximum (1000 ohms).

If you disconnect the LH ECU 35 way plug, and probe pin 23 (CO pot) and pin 5 (ground) with an ohmeter, and adjust to around 300 ohms as Hilton says. You may find it easier to measure at the 35 way than on the pot connector.

Or you could just try turning 10 turns anticlockwise as you suggest to see if there is an improvement, but the better methode is to measure the resistance if possible.
I turned the pot 10 turns anticlockwise, but it is still running the same. I'll measure/adjust the resistance tomorrow.

The positive thing about this, is that I get to learn how the system works.
Old 01-01-2008, 10:45 AM
  #40  
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The pot is only 20 turns end to end, but there are no end stops, so it is possible for someone to turn beyond the end previously. So it might take 5 turns just to get it "back onto track". The pots can be damaged by excessive turning against their stops.

If the car is running very rich even from a cold start, this suggests some other problem. Like temp sensor 2, code plug off, CO pot open circuit etc.
Old 01-02-2008, 01:35 AM
  #41  
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Update
I worked on the car all day today trying to figure out the running problem. That's what I did today:
  1. Checked the CO2 pot and it was 337 ohm (after the 10 turns I did yesterday)
  2. Checked Temp II ~ 2 k @ 30C ???
  3. Checked CO2 and Temp II sensor from the LH connector OK
  4. Cleaned all ground points
  5. Changed the spark plugs (again)

The car still runs very rich and wont idle without pressing the accelerator. I don't know what else I can do. Any ideas?
Old 01-02-2008, 01:56 AM
  #42  
IcemanG17
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The temp II sender is within range, but did you test both pins...1 is for the LH the other for the EZK? They should be the same reading....however you problem seems to be fuel not spark so I would guess the EZK side is fine....

Since it won't idle it makes me think the idle stabilizer....but that won't account for the rich running?

he proper Temp Sensor II resistance measurements are:

0 C / 32 F: 4.4k to 6.0k Ohms

15 - 30 C / 59 - 86 F: 1.4k to 3.6k Ohms

40 C / 104 F: 0.9 to 1.3k Ohm

60 C / 140 F: 480 to 720 Ohms

80 C / 176 F: 250 to 390 Ohm
Old 01-02-2008, 01:57 AM
  #43  
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http://www.electronikrepair.com/

There are several tips on here as well!
Old 01-02-2008, 02:06 AM
  #44  
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Originally Posted by IcemanG17
http://www.electronikrepair.com/

There are several tips on here as well!
Hi Brian,

I followed the procedure on the above site. That's all what I can do without specialized test equipment. I'm waiting for a SPANNER to arrive in the next couple of days. In the mean time, I'll be looking for mechanical issues (air leaks, fuel dumpers,...)
Old 01-02-2008, 02:09 AM
  #45  
IcemanG17
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Originally Posted by touay001
Hi Brian,

I followed the procedure on the above site. That's all what I can do without specialized test equipment. I'm waiting for a SPANNER to arrive in the next couple of days. In the mean time, I'll be looking for mechanical issues (air leaks, fuel dumpers,...)
John Speake is another great resource....

I keep thinking its the MAF causing an odd limp home feature causing the rich condition.... or a combo MAF-LH thing..... but you've checked all of those?

It does seem something is causing the injectors to fire too much.....but why....the new LH didn't help?? I can't think of anything in the fuel system that would fail and cause TOO much fuel..... Have you checked the dampers to see if they hold vacumm and don't squirt gas.....same for the pressure regulator.....but I thought when the regulator fails it just sends too much gas back to the tank......


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