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Removing 5spd bell housing & torque tube w the clutch still in?

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Old 01-28-2007, 06:29 PM
  #16  
AO
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Time to buy a plasma cutter!
Old 01-29-2007, 10:53 AM
  #17  
Bus
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Default wedge technique

Had similar trouble with my '80, as it had never had the engine removed before...

I used the hoist tied to the front of the engine, and pulled up, this finally created a small gap at the bottom of the "Engine-BellHousing Connection" (EBHC). I inserted a flat blade screw driver in each of these gaps, with light tap just to hold it into the EBHC.. then I hoisted on the back of the engine. this created a gap at the top, and thus it was pulled away along the entire surface. Repeated a couple of times and finally got the two apart.

The pins are steel and sieze in the aluminum block, making a real challenge to get apart. Since you're removing the bell housing and not the engine, do you have a gap at the top you can wedge something into, then lift on the TT/Bellhousing? I know you already have the clutch disconnected from the shaft, thus you're not stressing the shaft.
Old 01-29-2007, 07:43 PM
  #18  
blown 87
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Originally Posted by ZEUS+
I'm sure someone will respond negatively to this, oh well. Do you have torches ? My '84 was frozen also. Had to cut out.
Sometimes there is not much else you can do when a part just will not come apart.

John, If you need a rear main seal tool, shoot me a pm and you can use mine.

Greg
Old 02-02-2007, 05:18 PM
  #19  
deliriousga
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Originally Posted by blown 87
Sometimes there is not much else you can do when a part just will not come apart.

John, If you need a rear main seal tool, shoot me a pm and you can use mine.

Greg
Thanks Greg. I ordered a used upper bellhousing from Intl and it arrived today so I will use the old bell housing for more leverage while trying to get the pilot bearing out and not worry about tearing it up. I already popped one of the dog ears off the housing when I missed a swing and wacked it dead on so instead of welding it will be the sacrificial lamb.

Hopefully it will go well this weekend and we'll be back on the road next week. On the bright side, I already had new brake hoses that will go in easily since I have already removed the back end. Also, I can check my brake wear wiring before I put it all back together and hopefully get rid of the brake wear light problem. I just wish I had a set of coilovers to pop in since I'm 90% of the way there.
Old 02-02-2007, 08:07 PM
  #20  
Ted928
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John,

After removing all four bolts, my bellhousing came off when I moved the rear end of the TT. If that doesn't work, I suggest you try to apply heat to the pinned areas - aluminum expands more than the steel pins.



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