Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Fuel Pump fuse problem

Thread Tools
 
Search this Thread
 
Old 08-19-2005, 12:55 PM
  #1  
Airflite40
Official Rennlist
Borat Impersonator
Rennlist Member
Thread Starter
 
Airflite40's Avatar
 
Join Date: Sep 2003
Location: Lake Worth, FL
Posts: 4,984
Likes: 0
Received 29 Likes on 20 Posts
Default Fuel Pump fuse problem

Today I went to work on the shark because my tranny fluid was slowly leaking at the joint near the cooler at the front. I patched the leak yesterday, and today I wanted to top off the tranny fluid. I searched & found some great instructions posted by Randy V on the best way to perform this. So, I go to start my car to warm up the tranny, and it starts and dies right away. I crank again and no start. I heard a clicking, so I instinctively checked the fuse panel. Fuse #22 blown. I removed the rear cover and checked the connections at the fuel pump, which is brand new and replaced three months ago. All ok. I popped in a new 16A fuse, and pulled out the relay. I turned the key to on, and checked the voltage across pins 30-87 and got 12V...good. Then I pulled the ground strap off and pulled the fuse panel. All wires in the back looked clean and connected, just how I left them when I overhauled the fuse panel ala Sharkskin's method. I looked around the fuel tank and found nothing unusual. All wires looked intact. I reconnected the ground and jumpered pins 30 & 87 on the fuel pump relay. A small spark and fuse 22 is gone again. In the wiring diagrams it states that the wires for the fuel pump also go to a connector T1(k) which is listed as "near the fuel pump". Does anyone know the exact location of such connector? I iimagine that those wires are simply for the purpose of the second fuel pump, which my car doesn't have. In the '79 diagrams, it shows the two fuel pumps, but no connector T1(k). If I can't find it, I am thinking about disconnecting the fuel pump wires and removing the extra wires if the connect to nothing. It says the connector is a single pole, but there are two wires going to it?? Seems useless to me. I drove the car around for about 30 minutes on wednesday, and before that it ran fine since I replaced the fuel pump, which was causing a previous no run condition. Thursday it rained pretty hard, so probably some water got into the wires and fouled something up. Any thoughts? Thanks, Borys.
Old 08-19-2005, 01:17 PM
  #2  
John Veninger
Addict
Lifetime Rennlist
Member
 
John Veninger's Avatar
 
Join Date: May 2001
Location: New Jersey
Posts: 3,925
Received 36 Likes on 23 Posts
Default

Pull the wires off the fuel pump to see if the fuse blows. I've had a brand new fuel pump fail right in the middle of a race
Old 08-19-2005, 01:27 PM
  #3  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,433
Received 1,605 Likes on 1,049 Posts
Default

Originally Posted by John Veninger
I've had a brand new fuel pump fail right in the middle of a race
Hah. Nice. NOT.

But, yeah: if there's big chunks-o-stuff in the tank that are getting pulled through by the pumps it doesn't matter how new or old the pump is. A pea-sized chunk of varnish (or a piece of the in-tank pump if so equipped) will seize a new pump as quickly as an old pump.

There's always the run-the-pump-in-reverse-to-clear-it method.
Old 08-19-2005, 09:48 PM
  #4  
Airflite40
Official Rennlist
Borat Impersonator
Rennlist Member
Thread Starter
 
Airflite40's Avatar
 
Join Date: Sep 2003
Location: Lake Worth, FL
Posts: 4,984
Likes: 0
Received 29 Likes on 20 Posts
Default

What you guys are saying is that if the pump is seized it would blow the fuse? I dont have an in tank pump. If I remove the connectors from the pump and and then jumper the pins to "turn it on" it shouldn't blow the fuse if the pump is the problem right? I was going to pull of the connectors next and jumper the pins (30-870to check the voltage at the pump connection. Thanks guys.
Old 08-19-2005, 10:00 PM
  #5  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,433
Received 1,605 Likes on 1,049 Posts
Default

Originally Posted by Airflite40
What you guys are saying is that if the pump is seized it would blow the fuse?
Can happen.

I dont have an in tank pump. If I remove the connectors from the pump and and then jumper the pins to "turn it on" it shouldn't blow the fuse if the pump is the problem right?
Yup.
Old 08-19-2005, 11:07 PM
  #6  
Dennis Wilson
Drifting
 
Dennis Wilson's Avatar
 
Join Date: May 2001
Location: Owasso, OK
Posts: 2,747
Likes: 0
Received 3 Likes on 3 Posts
Default

If the pump has ingested an object, reversing the connections could possibly dislodge it. Also, follow the ground wire (larger connector to the body and check ground point to make sure it is clean and tight.

Dennis
Old 08-20-2005, 02:21 AM
  #7  
Airflite40
Official Rennlist
Borat Impersonator
Rennlist Member
Thread Starter
 
Airflite40's Avatar
 
Join Date: Sep 2003
Location: Lake Worth, FL
Posts: 4,984
Likes: 0
Received 29 Likes on 20 Posts
Default

If I am reading the diagram correctly, the ground for the fuel pump is behind the right (pass) rear wheel cover? Also, does anyone know the location of that connector T1(k)?? (below)
Attached Images  
Old 08-20-2005, 09:50 AM
  #8  
Dennis Wilson
Drifting
 
Dennis Wilson's Avatar
 
Join Date: May 2001
Location: Owasso, OK
Posts: 2,747
Likes: 0
Received 3 Likes on 3 Posts
Default

Borys,

The ground is at the right rear and (IIRC) attached to the bumper frame near the lights. The T1K connections should be unused leads (positive and ground) that are are used on models with in tank pumps. You should find them wire tied near the intank strainer that feed the external fuel pump.

Dennis
Old 08-20-2005, 10:05 AM
  #9  
Sharks
Rennlist Member
 
Sharks's Avatar
 
Join Date: Sep 2003
Location: Ann Arbor/Hell, MI
Posts: 422
Likes: 0
Received 1 Like on 1 Post
Default

Since the filter is after the pump to protect the injectors, I was thinking about trying to squeeze a small filter in before the pump to catch anything coming in from the tank. Any issues with pressure restriction to the pump with adding a filter?
Old 08-20-2005, 07:25 PM
  #10  
Airflite40
Official Rennlist
Borat Impersonator
Rennlist Member
Thread Starter
 
Airflite40's Avatar
 
Join Date: Sep 2003
Location: Lake Worth, FL
Posts: 4,984
Likes: 0
Received 29 Likes on 20 Posts
Default

Originally Posted by BerNard94
borys, fuel pump fuse is 25A. the fuel pump is not the only consumer on that circuit.
My manual says 16A and the wiring diagrams say 25A??? I put in a 25A fuse and it starts, runs for a sec and blows the 25A fuse, so there is still a problem. If the pump was seized, it wouldn't fire at all would it? It would just crank, right? I'm gonna go check the ground points and that connector. Thanks everyone. Borys.
Old 08-20-2005, 07:41 PM
  #11  
Dennis Wilson
Drifting
 
Dennis Wilson's Avatar
 
Join Date: May 2001
Location: Owasso, OK
Posts: 2,747
Likes: 0
Received 3 Likes on 3 Posts
Default

You manual is correct since you don't have an intank pump. If the ground and additional connectors are alright, check for a short behind the fuse panel by unplugging the large T connector (below the fuse panel) then checking for a circuit to ground from the #87 post of the relay panel. If that is OK pull the positive (small connector) off the fuel pump then check wire 5 (red and green) on the large T connector for a circuit to ground. If both of those are OK, check both connectors on the pump (one at a time) for a circuit to the case of the pump. If either shows a circuit you've found your short.

Dennis



Quick Reply: Fuel Pump fuse problem



All times are GMT -3. The time now is 06:33 PM.