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1985 S2 no start

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Old Jun 21, 2020 | 05:16 PM
  #31  
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Thanks everyone for your suggestions and proposals. I'll go through them tomorrow when I'm back with the car and get the photos of the crank damper, distributor alignment and CE details.

I really appreciate the help and can't wait to get it running 🙄
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Old Jun 21, 2020 | 05:20 PM
  #32  
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Originally Posted by Wisconsin Joe
Have you tired a shot of starting fluid when cranking?

Have you checked for injector pulse with a noid light?
Hi, yes tried start fluid directly in the MAF. Didn't make much difference. Just a few pops back through intake.

Haven't used a noid, but have checked with oscilloscope. The trace matches the Porsche tech sheet and the ti time is around 7mS, which I think is OK for cranking
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Old Jun 21, 2020 | 10:38 PM
  #33  
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based on your report the timing is off ,
so something you have done has to be investigated
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Old Jun 22, 2020 | 09:15 AM
  #34  
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Originally Posted by Landseer
Show pic of harmonic balancer, I think it is green on euro 16 v, that shows timing marks. Marks should be right side up readable when facing engine.

Back to alarm, pls show pic of CE panel or separate plug connection, wherever alarm bypass was executed. CE for 85 ROW car is the newer one with plug fuses, right? Not old vw cylindrical. Pls show also part number of CE panel, up on or near upper edge.

Thanks!

Other oddball things I can think of is that camshaft necks have been known to snap. Very unlikely scenario, but could look okay but be timed wrong.

Another is hidden cross feed electrical shorts behind ce panel.

Another is bad ground. I think 85 ROW has two separate grounds for engine stuff on passenger cam cover like 84 ROW, but not certain. It was an electrical transition year.

Forgive me a bit, you are clearly a trained skilled tech with troubleshooting mindset. Your posted analysis might negate my suggestions and I not be skilled enough to realize it. My input is from empirically working through stuff trial and error, throwing on parts, etc. With 16v 84 ROW.
Hi,

So I've taken a few photos

Timing mark aligned at TDC. The small red pointer behind the cover also aligned. I have checked cylinder I is definitely at TDC at this point


LH cam mark correct

RH cam mark correct

Rear distributor mark aligned (to the nearest tooth)

Front distributor mark aligned

I'm pointing to where the immobiliser circuits are reconnected with solder and heat shrink

LH coil connected to front distributor

CE board. Has been messed around with by previous people, but I have checked each output as per the tech documents
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Old Jun 22, 2020 | 09:32 AM
  #35  
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That distributor cap looks in pretty bad shape, is the primary winding of each of the coils connected with the right polarity as mentioned?
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Old Jun 22, 2020 | 09:57 AM
  #36  
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I went back and read post 9
based on the condition of the caps and rotors these are the following things I would replace
I would suggest to get new caps and rotors,
add in a set of Bosch 7900 spark plugs
The MAF number is suspect and at this point a fresh MAF should be installed,
this will give you the highest chance that the engine will run.

Also on your crank position sensor it would be a great idea to install a new Bosch part if not already done.

Please remove any alarms or other add on systems that you find.
Make sure the wires that come out of the plugs on the lower edge of the CE panel are in their correct positions,
as these connectors are prone to being able to push out individual wires,
then they could get plugged into the wrong pin or just be sitting loose .
Look carefully.

Also check the fuel pump fuse inlet and outlet wires to verify that the power is going out ,
sometimes the connectors on the back of the CE panel stop the flow even though the fuse tests good.
Deoxit 100 is great to put on these connectors just spray it on
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Old Jun 22, 2020 | 02:35 PM
  #37  
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Originally Posted by Mrmerlin
I went back and read post 9
based on the condition of the caps and rotors these are the following things I would replace
I would suggest to get new caps and rotors,
add in a set of Bosch 7900 spark plugs
The MAF number is suspect and at this point a fresh MAF should be installed,
this will give you the highest chance that the engine will run.

Also on your crank position sensor it would be a great idea to install a new Bosch part if not already done.

Please remove any alarms or other add on systems that you find.
Make sure the wires that come out of the plugs on the lower edge of the CE panel are in their correct positions,
as these connectors are prone to being able to push out individual wires,
then they could get plugged into the wrong pin or just be sitting loose .
Look carefully.

Also check the fuel pump fuse inlet and outlet wires to verify that the power is going out ,
sometimes the connectors on the back of the CE panel stop the flow even though the fuse tests good.
Deoxit 100 is great to put on these connectors just spray it on
Great thanks. Appreciate the distributor caps and rotors don't look great, but when I remove all 8 spark plugs and lay them on the inlet all 8 have a nice healthy spark. The fuel rail is at 2.5 bar during cranking and the LH Ecu is controlling injection ti to 7mS, now that the maf has been adjusted. Ive also tried starting with maf disconnected to go to default settings. No difference.

Fuel leakage past injectors. I pulled fuse 42 with the spark plugs out and cranked for a long time in case flooded to clear cylinders of fuel. Plugs back in and not even a sign of firing.

I've visibally checked all engine earth points, but haven't disturbed them. Same as the coil primary circuits, they remain as they were.

I'm confused. Every bit of me is saying it should start. 😬

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Old Jun 22, 2020 | 02:42 PM
  #38  
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Originally Posted by Fostering Classi
Great thanks. Appreciate the distributor caps and rotors don't look great, but when I remove all 8 spark plugs and lay them on the inlet all 8 have a nice healthy spark. The fuel rail is at 2.5 bar during cranking and the LH Ecu is controlling injection ti to 7mS, now that the maf has been adjusted. Ive also tried starting with maf disconnected to go to default settings. No difference.

Fuel leakage past injectors. I pulled fuse 42 with the spark plugs out and cranked for a long time in case flooded to clear cylinders of fuel. Plugs back in and not even a sign of firing.

I've visibally checked all engine earth points, but haven't disturbed them. Same as the coil primary circuits, they remain as they were.

I'm confused. Every bit of me is saying it should start. 😬
I'll go ahead and order new coils, distributor caps and rotors. Plugs are brand new Bosch WR7DC+
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Old Jun 22, 2020 | 02:46 PM
  #39  
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Is it getting a spark before TDC on the COMPRESSION stroke ?
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Old Jun 22, 2020 | 02:47 PM
  #40  
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Bosch CPS or connector are often suspects.
They seem to fail. Quality seems to have diminished.

Grounds should be on right side cam cover.
I almost said passenget-side. lol.

Grounds are brass on aluminum/magnesium, pinned with a steel bolt and cadmium coated washer. Can anybody say "dissimilar metals".
I've seen it happen, but seems too simple. But cps actually grounds there.

good luck, please promise to keep us engaged thru the end game! Gotta see how this plays out.

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Old Jun 22, 2020 | 03:08 PM
  #41  
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Originally Posted by John Speake
Is it getting a spark before TDC on the COMPRESSION stroke ?
I was going to say difficult to tell, but I think I can just use the tippex mark on the camshaft whilst my strobe is connected to cylinder 1. A job for tomorrow.

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Old Jun 22, 2020 | 03:13 PM
  #42  
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Just on the oft chance: When you replaced relays, did you add relays to any spots that did not have relays before?
Did you replace the relays you replaced with "53" relays?
Among those spots using "53" relays are IV (ignition relay X), XIV (starter relay), XVI (ignition EZF ), XX (fuel pump), and XXV (Fuel injection)
In addition, relay spots III, XVII, XXI, and XXVI should be vacant. If you have relays in any of these spaces, remove them and try to start the engine.
Good Luck
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Old Jun 22, 2020 | 03:13 PM
  #43  
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Originally Posted by Landseer
Bosch CPS or connector are often suspects.
They seem to fail. Quality seems to have diminished.

Grounds should be on right side cam cover.
I almost said passenget-side. lol.

Grounds are brass on aluminum/magnesium, pinned with a steel bolt and cadmium coated washer. Can anybody say "dissimilar metals".
I've seen it happen, but seems too simple. But cps actually grounds there.

good luck, please promise to keep us engaged thru the end game! Gotta see how this plays out.
The cps connector is bad as a bit of the plastic connector is missing, but the oscilloscope shows it returns a voltage trace over 2.5V with the TDC disturbance present. I think I checked it the Ecu connector too. I'll check again. However, if I have a spark at the plugs, does this mean it must be working?

I'll disconnect and clean the grounds on the RH cam over too.
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Old Jun 22, 2020 | 03:19 PM
  #44  
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Originally Posted by soontobered84
Just on the oft chance: When you replaced relays, did you add relays to any spots that did not have relays before?
Did you replace the relays you replaced with "53" relays?
Among those spots using "53" relays are IV (ignition relay X), XIV (starter relay), XVI (ignition EZF ), XX (fuel pump), and XXV (Fuel injection)
In addition, relay spots III, XVII, XXI, and XXVI should be vacant. If you have relays in any of these spaces, remove them and try to start the engine.
Good Luck
I only replaced relays in place of old ones. I checked the old relays once removed and they were all OK. I replace relays with Bosch items from 911 Design. They aren't marked 53...

Ill double check the vacant positions tomorrow in case a previous owner has been busy
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Old Jun 22, 2020 | 03:42 PM
  #45  
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if the CPS connector is broken then its time for a new part
dont cut corners here ,
lots of things need to be working perfectly for the engine to run at its best.

NOTE with a broken dizzy belt and crumbling CPS connector and a MAF thats out of spec the car is talking to you .
replace these parts as well as the other suggested parts
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