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ABS barrel connector rebuild pics

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Old 04-04-2020, 12:41 PM
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Meatful
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Default ABS barrel connector rebuild pics

Passenger wheel well connector was badly damaged and previous owner hacked together a mess of wires, electrical tape, and silicone goop. I dremeled back the chunked out plastic from the PO job until I could get a good look at the wiring and then added adhesive shrink wrap to the leads. Here are some pics of a quick reconstruction of the barrel I did with epoxy.

I wrapped the remaining barrel with blue painter's tape to make a cylindrical form and then poured in epoxy. It built back up nicely and secures the leads. Not pretty at all, just wanted to try something before buying used harness leftovers online.

Porsche 928 ABS barrel connector reconstructed with epoxy.

Porsche 928 ABS barrel connector with shrink wrapped leads coming out of epoxy filler.
The following 3 users liked this post by Meatful:
dimi5928 (04-06-2020), Shark2626 (04-04-2020), Zirconocene (04-04-2020)
Old 04-04-2020, 12:50 PM
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slownrusty
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That's why I love this forum.
So ingenious!
Thanks for sharing.
Old 04-04-2020, 01:05 PM
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Meatful
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Porsche 928 ABS barrel with dremel cut securing groove.
Old 04-05-2020, 12:05 AM
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ramcram
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They become so brittle. Not just the white plug bit but also the loom.
I decided to move away from the original on my 'rebuild' and changed them all to Deutsche plugs. It gave me a lot more room, especially in the spare tyre well.
Old 04-05-2020, 01:35 AM
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Meatful
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Originally Posted by ramcram
They become so brittle. Not just the white plug bit but also the loom.
I decided to move away from the original on my 'rebuild' and changed them all to Deutsche plugs. It gave me a lot more room, especially in the spare tyre well.
Do you hapoen to know the pinouts? My 86 has black loom wires marked with 1, 2 ,3, 4, 5 and although I continuity checked them relative to another connector, I'd love some independent confirmation. I'm certain "3" is a ground.
Old 04-05-2020, 10:33 AM
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Bigfoot928
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Originally Posted by ramcram
They become so brittle. Not just the white plug bit but also the loom.
I decided to move away from the original on my 'rebuild' and changed them all to Deutsche plugs. It gave me a lot more room, especially in the spare tyre well.
Which Series connectors did you go with?
Old 04-05-2020, 09:20 PM
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olmann
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Originally Posted by ramcram
They become so brittle. Not just the white plug bit but also the loom.
I decided to move away from the original on my 'rebuild' and changed them all to Deutsche plugs. It gave me a lot more room, especially in the spare tyre well.
That’s what I did.





Old 04-06-2020, 09:32 PM
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Hilton
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While I applaud the ingenuity in making a new barrel, you can still buy the harness which runs from the engine bay to the wheel hub new. If the car's harness side is still ok, I'd buy a new harness and replace it to get 2 new barrels (unless you're fighting a lot of electrical damage from PO's and funds have to be managed).

In my case, the ABS connector on the car side was broken as well as the barrel, so I ended up using a Deutsch connector to replace the vehicle end of the connections too.






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