Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Using Map Gas on a head

Thread Tools
 
Search this Thread
 
Old 02-15-2020, 11:13 AM
  #1  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default Using Map Gas on a head

I just picked up a Map Gas kit from Lowes.
The BernZomatic TS8000.
Sounds like an episode from "Tool Time".
It lists the temp to reach 3700

I have a damaged oil check valve seat in the head that needs to be replaced.



so far I have used;
high output heat gun
propane torch
acetone

In conjunction with all of the above, I have tried to used a bolt to dig into the sides and break the bond.
No Joy.



The ball seat is either pressed in or has a strong Loctite adhesion.

Question.

Can I damage the head with the temp from Map Gas. I have never used one before.

Next step is to the machine shop to have it bored out.

Thanks
Old 02-15-2020, 12:55 PM
  #2  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,505
Received 1,643 Likes on 1,072 Posts
Default

Originally Posted by firemn131
Can I damage the head with the temp from Map Gas.
Short answer: yes.

Longer answer: Yes if you allow the flame to ‘rest’ at any particular spot. Theoretically, it might be possible, but it isn’t something I’d try except as a last resort. A MAPP gas torch heats a small area very quickly to a very high temperature. It’s good for ‘shocking’ bolts and studs.

You need the whole head to be warm. Takes a lot of time. Have you an oven that can be used?


IIRC, the last time I did this (about 10 years ago) I allowed my heat gun an hour or so and used a blind-hole bearing puller.
Old 02-15-2020, 12:55 PM
  #3  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,359
Received 2,506 Likes on 1,412 Posts
Default

NOTE on using the torch,
always keep the flame moving in a circular motion,
that way you will avoid localized overheating. with aluminum heat over a wider area first,
so that the whole part becomes warm then focus on the seat area

you should be able to heat the corner of the head and with a screw and slide puller remove the seat
The Mapp gas works better because it heats faster so you can get a part hotter use an IR gun heat the corner of the head to about 200F.
work the torch on the area on the outside of the head around the lower area of the seat. it should come free
OR as Dave suggested put the head in the oven and heat it to 225 F
Old 02-15-2020, 01:06 PM
  #4  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,505
Received 1,643 Likes on 1,072 Posts
Default

Originally Posted by Mrmerlin
NOTE on using the torch,
always keep the flame moving in a circular motion,
that way you will avoid localized overheating. with aluminum heat over a wider area first,
so that the whole part becomes warm then focus on the seat area
This ——^ x 10,000

gotta keep that MAPP gas torch *moving*
Old 02-15-2020, 01:26 PM
  #5  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default

So, this head was recently rebuilt.
Will the oven method damage the new valve stem seals?

I wasn't able to get the slide hammer to latch on to anything.

Old 02-15-2020, 01:39 PM
  #6  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,505
Received 1,643 Likes on 1,072 Posts
Default

Originally Posted by firemn131
So, this head was recently rebuilt.
Will the oven method damage the new valve stem seals?
The valve stem seals are in contact with engine oil that should never be hotter than 225°F. And there’s no doubt some margin there. So, at 225°F you will be fine.

I wasn't able to get the slide hammer to latch on to anything.
Given the damage, not shocking. The puller you attach to your slide? Does it have a ‘lip’ all the way around?

Last edited by worf928; 02-15-2020 at 02:27 PM.
Old 02-15-2020, 02:15 PM
  #7  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default

No, there is no lip.
I tried earlier to get a purchase under the bottom at the drain, but no go.

I just tried the MAP gas.

Was able to get a piece of it to break off, but no release. I am thinking it is less of a Loctite issue than just pressed in.

I then put the torch on the piece by itself and it melted.

The base has been pounded so hard that it is hard to see where the seat begins. In the end it may just be a mechanical removal with various implements.

It doesn't seem like the cylindrical wall diameter is very critical, so minor blemishes (if any) from the removal process may not be a worry.

I will again have to remove the galley plugs and install new ones as I will need to re-flush the oil passages.




Old 02-15-2020, 02:27 PM
  #8  
worf928
Addict
Rennlist Member
 
worf928's Avatar
 
Join Date: Oct 2003
Location: Gone. On the Open Road
Posts: 16,505
Received 1,643 Likes on 1,072 Posts
Default

Originally Posted by firemn131
No, there is no lip.
I tried earlier to get a purchase under the bottom at the drain, but no go.
A blind hole bearing puller similar to this one is what I have used in the past:

Amazon Amazon

Each adapter has a lip and is expanded into the hole so as to ‘grab’ whatever lip is available.

I just tried the MAP gas.... I then put the torch on the piece by itself and it melted.
And that is the problem with MAPP gas: it heats much-much faster than the part can radiate heat.
Old 02-15-2020, 02:36 PM
  #9  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 547 Likes on 410 Posts
Default

Too late to help this time, but...

Heat the head as described. If you can get the whole thing to 250º that would be wonderful. You might try adding more heat in the area with a torch, knowing that aluminum conducts heat pretty well. You really want it to heat evenly to avoid warping the casting. But then the double-to-secret trick is to freeze the inserted piece with the liquid from a can of canned air computer duster. can upside down. Inserted pieces all but fall out when frozen in the heated head.
Old 02-15-2020, 02:36 PM
  #10  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default

looks like it may have worked if there was a place to get under it.

Earlier I made a press/puller to try and lift it out. But, wasn't able to get a bite anywhere.

Looks like it is brute force to the rescue.

Bad things could happen..

Thinking out loud here...………….

I may try and cut some relieve cuts into the sides with a die grinder and then heat in the oven. Then try and pull out piece by piece.

Always an adventure.

Old 02-15-2020, 03:47 PM
  #11  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default In the oven

In the oven




Old 02-15-2020, 04:02 PM
  #12  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,359
Received 2,506 Likes on 1,412 Posts
Default

OK your done,
take the head to the machine shop and let them fix this
Old 02-15-2020, 04:20 PM
  #13  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default Next part of the equation


Next part of the equation
Old 02-15-2020, 04:22 PM
  #14  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default

It looks worse than it is. There is no damage to the recess.
Old 02-15-2020, 04:45 PM
  #15  
firemn131
Rennlist Member
Thread Starter
 
firemn131's Avatar
 
Join Date: Nov 2010
Location: Southern Maryland
Posts: 1,283
Received 72 Likes on 37 Posts
Default Got it



I imagine that a shot of cold air helped a bit. But it would not budge. Ultimately I went caveman. Cut some relief cuts, folded it in and it rolled on itself.

Now I have to decide if there’s a way to ensure there’s no more shavings inside. I guess I will take out the galley plugs anyway. Onward and upward. Thanks for the support


Quick Reply: Using Map Gas on a head



All times are GMT -3. The time now is 04:00 PM.