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New record for simultaneous parts failures

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Old Aug 17, 2019 | 06:43 PM
  #1  
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Default New record for simultaneous parts failures

My car went to a "fires but immediately dies" state a month ago. I tinkered with it and got it to run and on my test drive it died as if the key were turned off.
My time was scarce so I sent it to a mechanic in Dallas who claimed he had 928 experience. He evidently tinkered with the tricky overhead light and shorted it out and while screwing around with it he broke the sunvisor clip, then proceeded to let it sit for three weeks without making any effort to fix the issues. I paid to tow it back home. (Hance European Car Repair in Dallas)

Here's what was bad, simultaneously:

Broken "button" inside distributor cap
Ground strap (not a sudden break but reached a point where it wasn't allowing starter to turn correctly
Fuel Pump low pressure
Check Valve
Fuel Pressure Controller
Bad Injector
(*headlight relay failed but it's not engine related....also not included is the set of plugs that looked like they were flocked in black from all of the attempts to get it running)

Is that a new record, barring an engine fire episode?

Last edited by mkhargrove; Aug 17, 2019 at 07:02 PM.
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Old Aug 17, 2019 | 09:00 PM
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You should of got ahold of Sean Ratts @ 928 Doctors. You're car would have been done right the first time! He's local to you too! He's on this forum all the time too.
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Old Aug 17, 2019 | 09:05 PM
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Originally Posted by polecat702
You should of got ahold of Sean Ratts @ 928 Doctors. You're car would have been done right the first time! He's local to you too! He's on this forum all the time too.
Sean is also booked out until January but he should pop on here at some point.
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Old Aug 17, 2019 | 09:28 PM
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Originally Posted by mkhargrove
Here's what was bad, simultaneously:

Broken "button" inside distributor cap
Ground strap (not a sudden break but reached a point where it wasn't allowing starter to turn correctly
Fuel Pump low pressure
Check Valve
Fuel Pressure Controller
Bad Injector
(*headlight relay failed but it's not engine related....also not included is the set of plugs that looked like they were flocked in black from all of the attempts to get it running)
Who diagnosed all these failures MK?

I'm just not sure this is an all time record since 4 of them have to do with fuel pressure/delivery. It's not really likely that it was all 4 things. Was it the fuel pump? Was it the regulator or a dampener? The check valve would likely only delay the engine starting. A bad injector all of a sudden? Possible, but unlikely.

The distributor cap issue could keep the car from running, no doubt. I will tell you that when I got my first 89, I pulled a distributor cap (it has 2 remember?) and the rotor was missing at least a half inch of the contact. The spark was jumping a half inch in 4 cylinders prior to even getting to the plug, and the car still ran like that.

Bad ground will make these cars do all kinds of crazy things with many different symptoms, including not running.

I would like to think you didn't get jammed twice, but........
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Old Aug 17, 2019 | 11:45 PM
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Hey Polecat,
Sean is clearly the best.....and he is in high demand. I don't recall exactly but he said he had some enormous number of cars scheduled for repair.
His problem is the best kind of problem you can have...
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Old Aug 17, 2019 | 11:46 PM
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Hey John,
I diagnosed all of them...stumbling and fumbling all the way. Roger gave me some guidance. You told me at breakfast to clean the injectors but I haven't event made it that far yet. That should happen tomorrow

BTW, I drained my battery using the starter over and over. I hooked up my charger. The battery wouldn't take a charge because the ground strap was so bad. (oddly, the charger that I have has a lot of smarts....I'm not sure exactly how it determines whether or not the battery is grounded, but I ran to auto zone and bought two 4 gauge round cables and hooked them up and finally got a full charge).

I probably could have limped along a bit more with my old fuel pump, but it was definitely performing well out of spec. It was quite the debacle for a while.

(I forgot to add green wire....I can't swear that it was bad....tach seemed to be working correctly and all but it was sort of not green anymore at all and there was no question that it's days were numbered
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Old Aug 17, 2019 | 11:52 PM
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Originally Posted by mkhargrove
Hey John,
I diagnosed all of them...stumbling and fumbling all the way. Roger gave me some guidance. You told me at breakfast to clean the injectors but I haven't event made it that far yet. That should happen tomorow
Dude, give me a call. As long as you didn't want on the waiting list has cost you how much? PM incoming.
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Old Aug 18, 2019 | 12:18 AM
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Sean,
I promise I'll need help in the future.....I don't want to use up my get out of jail passes is i can avoid it
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Old Aug 18, 2019 | 02:26 AM
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Originally Posted by mkhargrove
Hey John,
I diagnosed all of them...stumbling and fumbling all the way. Roger gave me some guidance. You told me at breakfast to clean the injectors but I haven't event made it that far yet. That should happen tomorrow

BTW, I drained my battery using the starter over and over. I hooked up my charger. The battery wouldn't take a charge because the ground strap was so bad. (oddly, the charger that I have has a lot of smarts....I'm not sure exactly how it determines whether or not the battery is grounded, but I ran to auto zone and bought two 4 gauge round cables and hooked them up and finally got a full charge).

I probably could have limped along a bit more with my old fuel pump, but it was definitely performing well out of spec. It was quite the debacle for a while.

(I forgot to add green wire....I can't swear that it was bad....tach seemed to be working correctly and all but it was sort of not green anymore at all and there was no question that it's days were numbered
Ok. So you probably did replace some extra things that may not have been part of the problem, but things like the fuel regulator and the fuel dampeners are wear items and were probably original. If they didn't need to be replaced this go-round, it would have been soon anyway. Fuel pump/check valve same kinda thing. Green wire same.

The thing is I didn't want is for you to be paying somebody else for them to learn how to work on your car. We are lucky to have some really good 928 mechanics local to us. We also have some guys that think they can work on 928s but......well, I guess you ran into another one.

You've got Sean looking out for you now, but if I can help, let me know.
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Old Aug 18, 2019 | 06:11 PM
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John Curry has the best GTG wif... wait a minute.
He has the best suggestions to keep you from spending money.
Sean can help you spend than money wisely.
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Old Aug 18, 2019 | 08:14 PM
  #11  
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Hey John,
I got the injectors out today. 3 of them had a bad pattern but that flushed out in about 2 seconds. I was shocked to see the amount of green/white oxidation on the connectors. I am wondering if those are the original injectors. The rubber hose on top (I believe maybe that was an 84 only thing?) appears to be reasonably new based on how the boots sort of crumbled when I unplugged them I'm assuming the wiring is original.
Honestly I was expecting clogged injectors but not connections what look like the car has been parked at fishermans warf for 20 years..

I didn't get a chance to decipher the issue with the mass airflow sensor...maybe tomorrow.
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Old Aug 19, 2019 | 09:17 AM
  #12  
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mkhargrove,
I'm not sure where you are located in DFW, but I can help if you'd like.
I have a good AFM and other known good components from 83-84 and that can make it alot easier to diagnose your issue.
PM me and I will give you my #.
-Jason
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Old Aug 19, 2019 | 02:33 PM
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Originally Posted by Mrmerlin
John Curry has the best GTG wif... wait a minute.
He has the best suggestions to keep you from spending money.
Sean can help you spend than money wisely.
Thanks Stan, I do have the best GTG wife. The only problem with that is that people don't care if I am there, they just want to make sure Rhonda will be there! LMAO

MK, I have a complete set (maybe 2 sets) of US 83 injectors if you actually find you have bad ones. They would need to be cleaned, but I'm sure we could work something out.
You might need to bite the bullet and send yours off to be cleaned.

Sounds like Jason might have you covered on the L-Jet computer and the barndoor AFM.
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Old Aug 22, 2019 | 01:19 AM
  #14  
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Jason brought a spare afm, plugged it in, and it started right up.
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Old Aug 22, 2019 | 01:28 AM
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Originally Posted by mkhargrove
Jason brought a spare afm, plugged it in, and it started right up.
Just to add a bit more detail, we did also checked the fuel pressure and it was not up to specs while at idle, and was varying greatly when the engine was revved. We located two different "T" vacuum fittings that were undersized for the lines, and replaced them with proper sized T-fittings. After that Kevin's previously installed new pressure regulator and fuel pump did their jobs, and the pressure was steady and on top of WSM specs.
-Jason
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