Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Replaced wiring harness - now won't start

Thread Tools
 
Search this Thread
 
Old 12-15-2012, 08:12 PM
  #1  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default Replaced wiring harness - now won't start

Due to a wiring harness that melted in the area of the driver's side marker lights I had to replace the wiring harness today with one from a salvage yard. The installation was fairly straight forward. The harness went from the battery to the fuse box, and from the fuse box around the front of the car.

The car, which was running fine when I pulled in a couple of weeks ago will not start now. I don't think I missed any connectors on the harness. There is no tach bounce. I tried my spare DME relay. I resistance checked my coil (as the coil wires are part of this harness).

Any ideas?

Thanks.
Old 12-15-2012, 08:29 PM
  #2  
Fara
Rennlist Member
 
Fara's Avatar
 
Join Date: Nov 2011
Location: Sydney, Australia
Posts: 721
Likes: 0
Received 2 Likes on 2 Posts
Default

No tach bounce is normally associated with the speed/ref sensors. Make sure you didn't accidentally knock the connectors loose. If you did the wiring harness, you would have likely been working in the area.

If the connectors are good, you'd want to check the gapping on the sensors.
Old 12-15-2012, 08:34 PM
  #3  
flash75
Intermediate
 
flash75's Avatar
 
Join Date: Nov 2011
Location: Asheboro, NC USA
Posts: 33
Likes: 0
Received 0 Likes on 0 Posts
Default

Have you checked for 12 volts at the coil? Be sure the wires to the coil aren't reversed. I assume your starter is cranking the engine over.

Clifton
Old 12-15-2012, 08:39 PM
  #4  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Fara
No tach bounce is normally associated with the speed/ref sensors. Make sure you didn't accidentally knock the connectors loose. If you did the wiring harness, you would have likely been working in the area.

If the connectors are good, you'd want to check the gapping on the sensors.
That is what I was thinking for tomorrow because of the no teach bounce. I just have to figure out where the reference sensors connect and see if I pulled them out.
Old 12-15-2012, 08:40 PM
  #5  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by flash75
Have you checked for 12 volts at the coil? Be sure the wires to the coil aren't reversed. I assume your starter is cranking the engine over.

Clifton
12v at coil when the coil is disconnected and the key is on.
Old 12-15-2012, 08:41 PM
  #6  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

All fuses checked.
Old 12-15-2012, 09:52 PM
  #7  
Adker
Racer
 
Adker's Avatar
 
Join Date: Sep 2012
Location: West of East
Posts: 303
Likes: 0
Received 2 Likes on 2 Posts
Default

Is there power on the injector plugs?
Old 12-16-2012, 03:48 PM
  #8  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Adker
Is there power on the injector plugs?
Yes.

I checked the connectors for the speed and reference sensors. Still no start. No spark. No tach bounce.
Old 12-16-2012, 04:09 PM
  #9  
peanut
Burning Brakes
 
peanut's Avatar
 
Join Date: Nov 2001
Location: Somerset UK
Posts: 1,193
Received 3 Likes on 3 Posts
Default

1. have you got 12v+ at terminal 30 on the DME relay base with the ignition off ?
2. have you got 12v+ at terminals 85 and 86 and 87 on the DME relay base with the ignition on ?
3. Check continuity between terminal 85 on the DME relay base and a chassis earth anywhere with ignition off ,to prove terminal 85 is earthed

4. If this checks out ok then check the ECU and DME relay earth points MPll and MPlll under the dash next to the fuse relay box (large brown wires) these are cruicial earths

5. fit a 3x wire bypass in place of the DME relay check that the fuel pump is running continuously .
Try cranking the engine and check for spark at plugs
6 check spark plugs for fuel

let us know how this goes

Last edited by peanut; 12-16-2012 at 04:30 PM.
Old 12-16-2012, 05:53 PM
  #10  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

12v at 30 with ignition off = YES
85 12v, 86 nothing, 87 5v with ignition on
85 is a good ground with ignition off.
The under dash brown wires all check to ground.
No tach bounce.
No spark.

Originally Posted by peanut
1. have you got 12v+ at terminal 30 on the DME relay base with the ignition off ?
2. have you got 12v+ at terminals 85 and 86 and 87 on the DME relay base with the ignition on ?
3. Check continuity between terminal 85 on the DME relay base and a chassis earth anywhere with ignition off ,to prove terminal 85 is earthed

4. If this checks out ok then check the ECU and DME relay earth points MPll and MPlll under the dash next to the fuse relay box (large brown wires) these are cruicial earths

5. fit a 3x wire bypass in place of the DME relay check that the fuel pump is running continuously .
Try cranking the engine and check for spark at plugs
6 check spark plugs for fuel

let us know how this goes
Old 12-16-2012, 06:10 PM
  #11  
Fara
Rennlist Member
 
Fara's Avatar
 
Join Date: Nov 2011
Location: Sydney, Australia
Posts: 721
Likes: 0
Received 2 Likes on 2 Posts
Default

Did the harness you put in have the connector for an alarm module?

If yes, did you ensure you "jumped" it appropriately?
Old 12-16-2012, 06:16 PM
  #12  
stogie25
Instructor
Thread Starter
 
stogie25's Avatar
 
Join Date: Sep 2009
Location: Denver, CO
Posts: 231
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Fara
Did the harness you put in have the connector for an alarm module?

If yes, did you ensure you "jumped" it appropriately?
I have never had to deal with an alarm. That is good thinking!!! I don't know if it did. Where would it be? Is there a write up for jumping it?
Old 12-16-2012, 06:20 PM
  #13  
Adker
Racer
 
Adker's Avatar
 
Join Date: Sep 2012
Location: West of East
Posts: 303
Likes: 0
Received 2 Likes on 2 Posts
Default

Alarm bypass
http://www.clarks-garage.com/shop-manual/elect-23.htm
Old 12-16-2012, 07:16 PM
  #14  
peanut
Burning Brakes
 
peanut's Avatar
 
Join Date: Nov 2001
Location: Somerset UK
Posts: 1,193
Received 3 Likes on 3 Posts
Default

Originally Posted by stogie25
12v at 30 with ignition off = YES
85 12v, 86 nothing, 87 5v with ignition on
85 is a good ground with ignition off.
The under dash brown wires all check to ground.
No tach bounce.
No spark.
ok 86 should have 12v+ with ignition on . The 12v+ comes from terminal 15 on the ignition switch .

You either have a faulty ignition switch or there is a break on the wire from t15 of the ignition switch to T86 on the base of the DME relay.

You need to get 12v+ to T86 in order for the ECU to earth the second DME relay and power the pump, injectors, and ignition.

If you fit the 3x wire bypass as described on Clarkes garage workshop manual it should bypass the fault and power everything so you can start the engine.

You need to jumper DME relay socket terminals 87 & 87b then 30 which is constantly live. let us know what happens
Old 12-16-2012, 07:46 PM
  #15  
Adker
Racer
 
Adker's Avatar
 
Join Date: Sep 2012
Location: West of East
Posts: 303
Likes: 0
Received 2 Likes on 2 Posts
Default

Power to pin 86 does come from the ignition switch, but it also passes through the alarm box. If you bypass the DME relay using the procedure in Clarks garage, and the car starts, bypass the alarm.

Funny, if you have power to the injectors, you HAVE to have voltage at pin 86 to turn on the DME relay. Are you measuring the voltage at the terminal with the DME relay installed?


Quick Reply: Replaced wiring harness - now won't start



All times are GMT -3. The time now is 03:51 AM.