Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

To load or not to load...that is the question.

Thread Tools
 
Search this Thread
 
Old 09-19-2002, 02:50 PM
  #1  
tt9714
Racer
Thread Starter
 
tt9714's Avatar
 
Join Date: Nov 2001
Location: Princeton, NJ
Posts: 420
Likes: 0
Received 0 Likes on 0 Posts
Post To load or not to load...that is the question.

I'm getting ready to install new Koni Yellow Sport rear shocks on the car. I reviewed the procedure at Paragon's website, checked the archives, and took a look at Koni's "pictograms" that came in the package.

The one thing that I am still uncertain about is whether the rear suspension should be loaded or unloaded when actually changing out the shocks.

The Koni sheet seems to specifically make the point that the rear tires should be on a flat level surface (i.e. suspension loaded). However, several previous posts to this forum have mentioned that removing the rear wheels will improve clearance for the top mounting bolt (i.e. suspension unloaded).

The only compromise that I can think of is removing the rear wheels, supporting the car by the frame, and "loading" the suspension by placing a jack under lower shock mounting point in the trailing arm. This would place tension on the torsion bar, and would raise the trailing arm from its full low position.

Thoughts & comments please...I don't want to hurt myself or the car!
Old 09-19-2002, 03:01 PM
  #2  
Skip
Addict
Rennlist Member


Rennlist
Site Sponsor

 
Skip's Avatar
 
Join Date: May 2001
Location: Virtually Everywhere...
Posts: 4,820
Likes: 0
Received 5 Likes on 5 Posts
Post

[quote]Originally posted by tt9714:
<strong>The only compromise that I can think of is removing the rear wheels, supporting the car by the frame, and "loading" the suspension by placing a jack under lower shock mounting point in the trailing arm. This would place tension on the torsion bar, and would raise the trailing arm from its full low position.</strong><hr></blockquote>

Ding, ding, ding - we have a weiner... uhh, WINNER! <img src="graemlins/bigok.gif" border="0" alt="[thumbsup]" />

Good Luck!
Old 09-19-2002, 03:03 PM
  #3  
M758
Race Director
 
M758's Avatar
 
Join Date: Aug 2002
Location: Phoenix, Az
Posts: 17,643
Likes: 0
Received 8 Likes on 7 Posts
Post

[quote]Originally posted by tt9714:
<strong>The only compromise that I can think of is removing the rear wheels, supporting the car by the frame, and "loading" the suspension by placing a jack under lower shock mounting point in the trailing arm. This would place tension on the torsion bar, and would raise the trailing arm from its full low position.
</strong><hr></blockquote>

This is close... You want to remove the tires since it makes it much easier to access the upper shock mount bolt from inside the wheel well.
You need to have some load on the suspension to ensure that the bolt pins are not loaded to install remove the shock.
Best way to do this is to suppot the car with jack stands and then use a floor jack to compress the suspension just enough to free-up the shock bolts.
Old 09-19-2002, 03:04 PM
  #4  
Ken
Burning Brakes
 
Ken's Avatar
 
Join Date: Jun 2001
Location: The Space Coast
Posts: 1,134
Received 1 Like on 1 Post
Post

The compromise solution is the best, i believe. When changing mine, i took off the tire, and removed the shock. If i did not have the trailing arm supported with a jack, it would expand until the CV joint was resting on the exhaust. Not a good thing. Also, the other side didn't have the exhaust to run into, but it would definately stretch the CV joints farther then they would ever go on the street, or even jacked up for that matter as the shocks prevent them from going 'too far'.

The Haynes manual sorta describes the whole techinque, but i still screwed up up and stripped out a bolt, so here's the right way.

1. Jack up car and support
2. Take off tire
3. Jack up trailing arm partway
4. Using another jack, this time under the lower shock mounting point, begin to put pressure on the shock
5. Continue jacking up on the shock until the bolt slides easily out.

My mistake was in #5. I got impatient and didn't think the bolt would ever come out. I banged it out with a hammer. Bad move.

This works because the tension is taken off the lower shock mounting point. The rest of the suspension is still trying to press down onto the jack, and you can take the tension off the shock with the other jack.

Good luck,you'll love the new shocks, and i hope some of this made sense. <img src="graemlins/beerchug.gif" border="0" alt="[cheers]" />
Old 09-19-2002, 03:50 PM
  #5  
sm
Drifting
 
sm's Avatar
 
Join Date: Oct 2001
Location: Northeast
Posts: 2,558
Received 72 Likes on 60 Posts
Post

Just wanted to add that there's a washer for the upper shock nut. When I removed the nut, I just pulled the bolt out of the other side not knowing that there was a washer up there too. When I finally realized there should be a washer, I searched all around the ground and couldn't find it. I then got under the car and blindly felt around the upper surfaces of the suspension and finally found it laying on the trailing arm.

<img src="graemlins/c.gif" border="0" alt="[ouch]" />



Quick Reply: To load or not to load...that is the question.



All times are GMT -3. The time now is 05:23 PM.