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Here are the symptoms, what is the illness?

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Old 06-11-2009, 01:57 AM
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trailpimp33
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Default Here are the symptoms, what is the illness?

First the patient..
83' n/a, 97k miles.
1. Low idle that sometimes gets a bounce upon inital startup. This only happens when the air temp is in the moderate range (45-80 degrees). Once the engine gets warmed up it idles a bit high, but steady at 1000rpm.
2. An occasional hesitation when accelerating, nothing too bad but feels similar to a turbo lag (I know it is a N/A), you are expecting a steady pull but there is a dead spot for a second, then it pulls. The rpm do NOT change or rev when this happens and the clutch wear still measures in the good range so I am ruling out clutch slippage for this.
3. When I pulled out the plugs today they seemed a bit too white so I'm thinking it is a bit lean.
4. I'm only averaging about 18mpg. This is with a 70/30 split of city and highway driving. Mostly shorter trips of less than 30 min. at a time and I like drive it hard. A few mountain drives but very little actual 65-80mph highway cruises.

So there you have it 944 gurus, what is the prognosis???
Old 06-11-2009, 02:00 AM
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Will Feather
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Sounds like the fuel pressure regulator. Fits each symptom.
Old 06-11-2009, 10:34 AM
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DarylJ
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FPR is a good start. AFM tracking could be bad as well (or the barn door is sticking).
Old 06-11-2009, 01:15 PM
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trailpimp33
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Would the FPR be suspect if after the car is up to temp it idles well, same for the AFM??
What would cause the lean running?
Old 06-11-2009, 01:21 PM
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DarylJ
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Originally Posted by trailpimp33
Would the FPR be suspect if after the car is up to temp it idles well, same for the AFM??
Yes.

Originally Posted by trailpimp33
What would cause the lean running?
Either of them. Heat expands things and sometimes makes them work properly (or better). I had an issue with my AFM not sending the proper voltage at certain portions of the barn door's swing when it was cold. It was almost to spec when it was warm.

If you search for "frwik afm" I'm sure you'll find the link I dug up on this. He used to have it on his site, but it looks like it didn't make it when he redesigned it. I found a link to the old site in archive.org that shows you the process for checking the AFM tracking and how to fix it (without any extra parts! woohoo!). Do the test cold would be a good start, and then try it when the car is warmed up and see if it acts the same way.
Old 06-11-2009, 02:28 PM
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gricec
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I am no expert, but my 84 suffered the same symptons untill it died and wouldnt start.

Turns out one of the wires running to the ECU started shorting the speed and ref sensors.

This is all according to my mechanic who did fix it.

May not be the issue with yours but just thought i would mention it as something to look at if the above does not work.
Old 06-11-2009, 05:59 PM
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trailpimp33
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Any other ideas??
Old 06-11-2009, 06:06 PM
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djcashk
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clean tb and isv and see if that makes a difference. it doesnt hurt to clean them after over 20 years anyway
Old 06-11-2009, 06:53 PM
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DarylJ
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Originally Posted by trailpimp33
Any other ideas??
Did you check the FPR yet? You need a fuel pressure gauge. Start there.

After that, check the AFM as I mentioned. But the #1 suspect right now ought to be the FPR.
Old 06-11-2009, 07:19 PM
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trailpimp33
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I do not have a fuel pressure gauge, any thoughts on where to get one?
Old 06-11-2009, 08:02 PM
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Jfrahm
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You can get a whole pressure test kit at an auto parts store or Harbor Freight but I doubt they have the right fittings for the 944 fuel rail.

The cheapest dial tire gauge you can get, some tubing, perhaps a hose size adapter, and some hose clamps will work but keep the gauge above the height of the rail so it does not fill with fuel. I have used a cheap oil pressure gauge too. the really cheap $2.99 dial gauges often have an NPT fitting hidden by a barrel where you fit them to a schrader valve. Take that off and screw it onto some hose, then clamp. Instant, cheap fuel pressure or boost gauge.

Be ready for leaks.

I would tend to suspect an air metering problem. AFM or a split in the intake plumbing perhaps. Could also be excess fuel from a torn FPR or damper, that would also explain the poor fuel economy but not the clean plugs. It probably runs better after warmup because it's getting into closed loop and compensating for the issue to some degree.

-Joel.
Old 06-11-2009, 09:33 PM
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trailpimp33
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Jfrahm, you got a tester? I'm just down the road in Arvada..
Old 06-12-2009, 01:28 AM
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Will Feather
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FPR's are actually pretty cheap and easy to replace. You could try a fuel pressure guage first.

http://www.pelicanparts.com/catalog/...pg4.htm#item21
Old 06-12-2009, 10:13 AM
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Jfrahm
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I have a simple test kit but it lacks a fitting for the 944 fuel rail. There is a kit for sale at Harbor Freight this weekend for $10 that appears to have more fittings than mine, you might take a look at it.

If you take the cap off the test port, do not lose the ball bearing that seals it.

If you need help I might be available Monday after work.

-Joel.
Old 06-12-2009, 12:43 PM
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944Ross
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Originally Posted by Jfrahm
I have a simple test kit but it lacks a fitting for the 944 fuel rail. There is a kit for sale at Harbor Freight this weekend for $10 that appears to have more fittings than mine, you might take a look at it.

If you take the cap off the test port, do not lose the ball bearing that seals it.

If you need help I might be available Monday after work.

-Joel.
The one I see there for $16.99 specifically says does not fit Bosch or CIS systems. What part # is only $10?


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