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HIGHWAYMAN: Bringing the Devore 928 back from the dead

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Old 02-25-2017, 09:34 AM
  #556  
Catorce
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Originally Posted by Carl Fausett
Porsche ****...

Adam, here are your finished heads. Big valve upgrade to 39mm valves, stainless steel, with copper-nickel alloy valve seats.

Next week I'll get you some pics of our/your high-performance beehive valve springs installed.

Have a good weekend! Monday I am at the flow-bench with your intake manifold.
Friggin gorgeous!!!!!!!!
Old 02-26-2017, 01:09 AM
  #557  
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Originally Posted by Carl Fausett
Porsche ****...

Adam, here are your finished heads. Big valve upgrade to 39mm valves, stainless steel, with copper-nickel alloy valve seats.

Next week I'll get you some pics of our/your high-performance beehive valve springs installed.

Have a good weekend! Monday I am at the flow-bench with your intake manifold.
WOW!!!!

They should be facing OUTWARDS!!!
Old 02-26-2017, 09:42 AM
  #558  
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Originally Posted by 928sg
I used a stock 928 s4 87-88 head for the flow testing.
with the same cams.. they are simard billet cams tuned for my bore diameter.

The interesting thing was that with a factory head, and factory cams, they found a 37% increase in HP and torque from reshaping the bowls and back cutting the valves to prevent the pooling and nasty wicking of fuel on the ports. Using factory heads and valves fuel was actually pooling on closed valves and dripping into the combustion chambers... in liquid form... and blowing out the exhaust...... in a heat created vapor.. uh yeah that is good for performance... add spark... um yeah...
With the risk of derailing the thread a little bit, what are the units of those percentage gains that you are quoting? You probably don't mean that the stock heads and cams with ITBs would make X hp and with "wet flow" porting change only it would make 1.37*X hp? Or do you?

Getting to this thread's build, what kinds of cams are going in with those heads? It's a plenum manifold still, so I don't think one can go nuts with the overlap and expect it to run well in the lower rpms. But then again it's a race car.

Last edited by ptuomov; 02-26-2017 at 06:32 PM.
Old 02-26-2017, 02:17 PM
  #559  
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Getting to this thread's build, what kinds of cams are going in with those heads? It's a plenum manifold still, so I don't think one can go nuts with the overlap and expect it to run well in the lower rpms. But then again it's a race car.
In short, we are using more valve overlap in these cams because it is a NA motor than we use for our boosted motors. The cam grind we are using for this motor is our 928MS 32vR3 cames INTAKE .432" / 220 deg EXHAUST .398" / 216 deg LIFT/DURATION

The relatively small plenum chamber on the stock '87/'95 intake manifold is the very reason why I have taken the intake shoe to task to open it up, and create a larger plenum area behind the throttle body.
Old 02-26-2017, 02:40 PM
  #560  
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Originally Posted by Carl Fausett
In short, we are using more valve overlap in these cams because it is a NA motor than we use for our boosted motors. The cam grind we are using for this motor is our 928MS 32vR3 cames INTAKE .432" / 220 deg EXHAUST .398" / 216 deg LIFT/DURATION
What's more overlap? Those specs don't nail down the overlap. You could have those cams set up with a lit of overlap or with almost none.

If you're planning to use a lot of overlap, then what's the strategy in these heads to manage reverse flow from exhaust into intake when the intake and exhaust are not exactly at their tuned rpms?
Old 02-26-2017, 02:53 PM
  #561  
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Yes, as I said, the numbers I posted are valve lift and duration, not overlap.

Cam phasing and cam timing will be adjusted on the engine dyno. So I cannot tell you right now what the final best valve timing/overlap will be. I will be trying several cam phasing and timing combinations to make this motor generate the greatest usable area below the torque curve.
Old 02-26-2017, 03:00 PM
  #562  
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Originally Posted by Carl Fausett
Yes, as I said, the numbers I posted are valve lift and duration, not overlap.

Cam phasing and cam timing will be adjusted on the engine dyno. So I cannot tell you right now what the final best valve timing/overlap will be. I will be trying several cam phasing and timing combinations to make this motor generate the greatest usable area below the torque curve.
Do you have adjustable center sprocket camshafts to adjust the overlap on the dyno?
Old 02-26-2017, 04:22 PM
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I don't want to get ahead of myself here, and I don't want to turn this thread away from the original starter post. You know the OEM cam sprockets allow for about 10 degrees of adjustment, and you know that you can change the cam phasing by one link in the intake drive chain forward or back also. Because we are using a stroker crank, and because we have increased the CR to 10.4:1 there are natural limits on what I can do regards cam overlap without interference with the pistons. So there is a range of adjustment that we have to use, and we will use all of it. But I cannot tell you at this time what the best final valve timing will turn out to be, and I don't want to guess. I feel that is what the engine dyno is for, to eliminate guessing. We will change the valve timing and overlap within the range of adjustments we have, and report the results.
Old 02-26-2017, 04:47 PM
  #564  
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Originally Posted by Carl Fausett
I don't want to get ahead of myself here, and I don't want to turn this thread away from the original starter post. You know the OEM cam sprockets allow for about 10 degrees of adjustment, and you know that you can change the cam phasing by one link in the intake drive chain forward or back also. Because we are using a stroker crank, and because we have increased the CR to 10.4:1 there are natural limits on what I can do regards cam overlap without interference with the pistons. So there is a range of adjustment that we have to use, and we will use all of it. But I cannot tell you at this time what the best final valve timing will turn out to be, and I don't want to guess. I feel that is what the engine dyno is for, to eliminate guessing. We will change the valve timing and overlap within the range of adjustments we have, and report the results.
Just making the point that in order to vary overlap on the dyno, you need to fabricate camshafts that have an adjustable center sprocket. Adjusting the belt sprocket does not change the overlap. If the cams don't have an adjustable center sprocket, then in my opinion the overlap is cast in stone when the cams are fabricated. One could of course fabricate a number of camshaft sets with different LSAs, but that would be somewhat pricy and it takes a long time to swap cams on the dyno.
Old 02-27-2017, 04:52 AM
  #565  
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Originally Posted by ptuomov
Just making the point that in order to vary overlap on the dyno, you need to fabricate camshafts that have an adjustable center sprocket. Adjusting the belt sprocket does not change the overlap. If the cams don't have an adjustable center sprocket, then in my opinion the overlap is cast in stone when the cams are fabricated. One could of course fabricate a number of camshaft sets with different LSAs, but that would be somewhat pricy and it takes a long time to swap cams on the dyno.
Adjustable intake center chain sprocket like this.
Åke
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Last edited by Strosek Ultra; 02-27-2017 at 07:15 AM.
Old 02-27-2017, 07:02 AM
  #566  
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Originally Posted by Carl Fausett
.... you can change the cam phasing by one link in the intake drive chain forward or back also....
Correct me if I'm wrong ... but how would that be useful, being that it would give a huge LSA change, and take you outside practical and usual 928 LSA range?
Old 02-27-2017, 07:11 AM
  #567  
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Originally Posted by Dave928S
Correct me if I'm wrong ... but how would that be useful, being that it would give a huge LSA change, and take you outside practical 928 LSA range?
I don't think that's in practice useful in tuning.

Without adjustable center sprockets, I think what one needs to do is to burn some computer time and pick a relatively conservative LSA value and forget about it. Conservative value being LSA of say 114, but then again EMC winning modular Ford 4-valve engine ended up winning with LSA of 98...

One of the things that I'd like to do with a set of heads is flowing it from intake to exhaust and separately from exhaust to intake with the both intake and exhaust valves open 1mm and the piston at TDC (or something that simulates the piston at TDC). I say I would like to because I've never myself done anything like that. I feel (not to be confused with knowing) that this would tell me a little bit about how much overlap the engine likes and how much back pressure it can tolerate.
Old 02-27-2017, 07:41 AM
  #568  
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Originally Posted by Carl Fausett
I don't want to get ahead of myself here, and I don't want to turn this thread away from the original starter post. You know the OEM cam sprockets allow for about 10 degrees of adjustment, and you know that you can change the cam phasing by one link in the intake drive chain forward or back also. Because we are using a stroker crank, and because we have increased the CR to 10.4:1 there are natural limits on what I can do regards cam overlap without interference with the pistons. So there is a range of adjustment that we have to use, and we will use all of it. But I cannot tell you at this time what the best final valve timing will turn out to be, and I don't want to guess. I feel that is what the engine dyno is for, to eliminate guessing. We will change the valve timing and overlap within the range of adjustments we have, and report the results.
If you change the cam phasing by one link in the intake drive chain forward or back you will change the camshaft position relative to the crankshaft by 19 crankshaft degrees which is huge and cannot be applied for fine-tuning of the cam timing.
Åke
Old 02-27-2017, 07:56 AM
  #569  
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Originally Posted by Strosek Ultra
If you change the cam phasing by one link in the intake drive chain forward or back you will change the camshaft position relative to the crankshaft by 19 crankshaft degrees which is huge and cannot be applied for fine-tuning of the cam timing.
Åke
Also, there is every chance that you will have piston/valve contact, particularly on a higher comp/higher lift engine. Don't ask how I know, but I do...
Old 02-27-2017, 08:18 AM
  #570  
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Originally Posted by Cheburator
Also, there is every chance that you will have piston/valve contact, particularly on a higher comp/higher lift engine. Don't ask how I know, but I do...
Yes, you are all correct. When putting an engine together it is crucial to check the valve to piston clearance even for the worst case scenario. Also intake valve to exhaust valve clearance during overlap.
Åke


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