While you're in there motor drop
07-22-2016, 12:19 PM
#31
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07-28-2016, 01:42 AM
#32
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07-28-2016, 10:04 AM
#33
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07-30-2016, 02:35 PM
#34
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Thread Starter
yeah he is a good guy, his shop is about 20 mins down the road from me. i've his parts on both my air-cooled cars. door panels, engine pads, and an inside sound pad will go on the 964. he makes nice stuff with some real thought put into it, making it last and good fitment.
07-30-2016, 10:27 PM
#35
Rennlist Member
Thread Starter
"final" "while in there" list. All parts received. Does not include some interior / exterior freshening I'll do also... crap this is out of control.
TRANSMISSION
—Replace clutch: Slave cylinder line: 91142317703, clutch Kit (disc, pressure plate, release bearing): 95011691101, Pressure plate bolts: 90006704503 x9, Spring washer N0122418 x9, , Slave cylinder: 95011623712, Pilot bearing: 93110211102, Clutch fork: 99711608690, Flywheel bolts: 93010220600 x9, Rear main seal: 99911342641, Guide tube: 95011681306, Guide tube screws: 99927007001 x2, Flywheel: 93010203303, Ring Gear: 95011614305, Fork shaft / parts: 101518090 (Parts Received)
—Adjust shifter action check bushings and adjustment / coupler - little stiff going to 5th - (replace bushings/orings 91142413901 #10, 95042422403 #2, 99970192340 #8, 99970101250 #4 Parts Received)
ENGINE
—Adjust valves, new valve cover gaskets kit 93010590201 #25,27,28,29 Page 103-05 (Parts Received)
—Inspect head studs and ensure good (put a wrench on them - if bad oh boy $$$$)
—Replace timing box gaskets (93010519204 & 93010519103 #11,12 Page 103-05 Parts Received)
—Check timing chain tensioners & guides - Getting some rattle at about 2k or below, when cold (Tensioners: 93010505803 O-Ring: 99970169040 Guide: 91110522206 x2 PARTS NOT ORDERED)
—Replace oil and breather hoses (91110723300 Oil S line104-00 #22, 93020738601 Breather hose #26, 93020738501 Breather Hose#28, Connector #29 93011026704 Parts Received)
—Replace fuel lines in engine bay
—Straight Line: 93011041103 # 19 Griffith (Received)
—J curved Line: 93011050901 #11 Griffith (Received)
—T Line: 93011059505 #9 Griffith (Received)
—Fuel Return Line: 91135608505 #2 Factory(Received)
—Replace fuel pressure regulator 92811019801 (Received)
—Insect rubber fuel lines to hard lines by the fuel pump
—Replace seals / gaskets on top of motor "Triangle of Death":
—Thermostat O-Ring: 99970731440 #36 (Received)
—Temp switch sealing ring: 90012300730 #38 (Received)
—Oval Breather gasket: 93010779102 #33 (Received)
—Oil Pressure Switch: 91160623000 #45 (Received)
—Oil Pressure Switch Sealing Ring: N0138325 / 90012314030 #41 (Received)
—Replace Oil cooler Sealing Rings:
—99970417250 #2 x2 (Received)
—99970417350 #3 x1 (Received)
—Replace Crank speed / pulse sensor x2: 91160621501 (Received)
—Replace other rubber hoses / pipes / vacuum lines as needed (see list below):
VACUUM LINES
Page 107-00
—O-ring bottom of throttle body #19: 99970112440 (Received)
—Vacuum hose on throttle body U shape #14: 91111095300 (circle - back ordered)
—4x9 Vacuum hose throttle body to air valve #30: 99923901040 830mm (Received)
—Vacuum hose throttle body to air valve #28: 93020723601 (Received)
—Rubber sleeve check valve connection at air valve #34: 93020724301 (Received)
—Hose valve to check valve #38: 93020723501 (Received)
Page 107-05
—Idle stabilizer hose top #34: 93011066500 (Received)
—Idle stabilizer hose bottom #38: 93011058902 (Received)
—Moulded hose #24 L shape top of T, top of pressure regulator, side of diaphragm: 92857471702 x3 (Received)
—4x1 vacuum line (rigid) N02013911 2 meters (Received)
Small pipe 4x1 #21B x3
Small pipe 4x1 #22 210mm
Small pipe 4x1 #23 380mm
—3 way: 92857372702 (Received)
—4 way: 92857372905 (Received)
Page 107-10
—Vacuum hose #14: 11.8x19 45mm: 99918102251 x4 (Received)
—U shape house #24: 99918106841 (Received)
—Inspect and refinish fan / housing / plating
—Refinish engine tin - powdercoat
—Have alternator rebuilt / refurbished - getting some whine under load (lights/ heat on)
—Replace other accessible gaskets and seals as needed
—Inspect front main seal
—Replace oil cooler gasket in front fender: 93020735300 (Received)
TRANSMISSION
—Replace clutch: Slave cylinder line: 91142317703, clutch Kit (disc, pressure plate, release bearing): 95011691101, Pressure plate bolts: 90006704503 x9, Spring washer N0122418 x9, , Slave cylinder: 95011623712, Pilot bearing: 93110211102, Clutch fork: 99711608690, Flywheel bolts: 93010220600 x9, Rear main seal: 99911342641, Guide tube: 95011681306, Guide tube screws: 99927007001 x2, Flywheel: 93010203303, Ring Gear: 95011614305, Fork shaft / parts: 101518090 (Parts Received)
—Adjust shifter action check bushings and adjustment / coupler - little stiff going to 5th - (replace bushings/orings 91142413901 #10, 95042422403 #2, 99970192340 #8, 99970101250 #4 Parts Received)
ENGINE
—Adjust valves, new valve cover gaskets kit 93010590201 #25,27,28,29 Page 103-05 (Parts Received)
—Inspect head studs and ensure good (put a wrench on them - if bad oh boy $$$$)
—Replace timing box gaskets (93010519204 & 93010519103 #11,12 Page 103-05 Parts Received)
—Check timing chain tensioners & guides - Getting some rattle at about 2k or below, when cold (Tensioners: 93010505803 O-Ring: 99970169040 Guide: 91110522206 x2 PARTS NOT ORDERED)
—Replace oil and breather hoses (91110723300 Oil S line104-00 #22, 93020738601 Breather hose #26, 93020738501 Breather Hose#28, Connector #29 93011026704 Parts Received)
—Replace fuel lines in engine bay
—Straight Line: 93011041103 # 19 Griffith (Received)
—J curved Line: 93011050901 #11 Griffith (Received)
—T Line: 93011059505 #9 Griffith (Received)
—Fuel Return Line: 91135608505 #2 Factory(Received)
—Replace fuel pressure regulator 92811019801 (Received)
—Insect rubber fuel lines to hard lines by the fuel pump
—Replace seals / gaskets on top of motor "Triangle of Death":
—Thermostat O-Ring: 99970731440 #36 (Received)
—Temp switch sealing ring: 90012300730 #38 (Received)
—Oval Breather gasket: 93010779102 #33 (Received)
—Oil Pressure Switch: 91160623000 #45 (Received)
—Oil Pressure Switch Sealing Ring: N0138325 / 90012314030 #41 (Received)
—Replace Oil cooler Sealing Rings:
—99970417250 #2 x2 (Received)
—99970417350 #3 x1 (Received)
—Replace Crank speed / pulse sensor x2: 91160621501 (Received)
—Replace other rubber hoses / pipes / vacuum lines as needed (see list below):
VACUUM LINES
Page 107-00
—O-ring bottom of throttle body #19: 99970112440 (Received)
—Vacuum hose on throttle body U shape #14: 91111095300 (circle - back ordered)
—4x9 Vacuum hose throttle body to air valve #30: 99923901040 830mm (Received)
—Vacuum hose throttle body to air valve #28: 93020723601 (Received)
—Rubber sleeve check valve connection at air valve #34: 93020724301 (Received)
—Hose valve to check valve #38: 93020723501 (Received)
Page 107-05
—Idle stabilizer hose top #34: 93011066500 (Received)
—Idle stabilizer hose bottom #38: 93011058902 (Received)
—Moulded hose #24 L shape top of T, top of pressure regulator, side of diaphragm: 92857471702 x3 (Received)
—4x1 vacuum line (rigid) N02013911 2 meters (Received)
Small pipe 4x1 #21B x3
Small pipe 4x1 #22 210mm
Small pipe 4x1 #23 380mm
—3 way: 92857372702 (Received)
—4 way: 92857372905 (Received)
Page 107-10
—Vacuum hose #14: 11.8x19 45mm: 99918102251 x4 (Received)
—U shape house #24: 99918106841 (Received)
—Inspect and refinish fan / housing / plating
—Refinish engine tin - powdercoat
—Have alternator rebuilt / refurbished - getting some whine under load (lights/ heat on)
—Replace other accessible gaskets and seals as needed
—Inspect front main seal
—Replace oil cooler gasket in front fender: 93020735300 (Received)