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New trailer - winch mount concerns

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Old 07-12-2018, 10:22 AM
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kristap
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Default New trailer - winch mount concerns

Well, our new trailer (28' Intech) arrived and it's lovely. It's too nice for us. We had them (manufacturer) install a winch for us and figured that they knew what they were doing. It appears to be solid and looks good mounted inside of the cabinet which presents a minimal trip hazard. However, they did not cut a mouse hole or make provisions for the winch rope to extend/retract without damaging the cabinet frame. The frame is square aluminum at 1" tall with flange adding another 1". At full extension, pulling the car on to the ramp - the rope will rub right through these.

How have others with winch mounted inside of the cabinets accommodated rope travel? Cut through the frame? Mast?




Bulldog 4400 with synthetic rope mounted inside of cabinet, behind cabinet frame.
Old 07-12-2018, 10:31 AM
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bkovac
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I have my winch raised on a post, this way as my car is on the ramp the cable/cord does not drag on the floor. Try putting an aluminum block bolted thru under it
Old 07-12-2018, 10:32 AM
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BK77
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I had a similar setup on my trailer. I had them raise the winch up about 6 inches off the trailer deck, that worked great. It allowed clearance of the frame it also allowed clearance at the end of the trailer while pulling the car up the ramps.
Old 07-13-2018, 12:54 PM
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rastta
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I asked Trailex for the dimensions of their winch mount. They sent me this diagram and specification sheet. I used it to build a modified version of theirs to fit my trailer - made it shorter and not as long. Bought all the aluminum online. Did it for about $75 total. Wiring has been cleaned up since this



Old 07-13-2018, 01:57 PM
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RickBetterley
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We cut through the frame and cabinet and installed this as a fairlead.
Its not under load as the winch lines up nicely with tow hook, but is securely fastened in case there is some lateral pressure.
Hope this helps. A mouse hole would need to be like a polished ferrule(?) which we considered but I was not comfortable that the rope wouldn't put too much of a lateral strain on the cabinets, which are lightly built.
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Old 07-14-2018, 07:02 PM
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skxf430
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I spec'd my intech with a mouse hole. You needed to provide them with some direction.
Old 07-15-2018, 06:43 PM
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Mussl Kar
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The people who installed the winch should have asked a lot of questions before bolting it to the floor like an idiot. It will work best with the cable close to the height of your tow eye, and offset to the side of your car where your tow eye is. If it is too far left or right you will get cable bunching up on one side of the drum. My winch is bolted to a billet of aluminum with the back side milled out so it fits over a very long milled aluminum "T" piece. That "t" is 5" wide and 1.25 thick. That billet is bolted to the front wall of my gooseneck trailer. Winch can slide to the right to pull in my Porsches, slide to the left to pull in my McLaren. Wireless too.
Old 07-16-2018, 01:06 PM
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kristap
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Thanks, guys. We spec'd the new trailer with winch and through-hole counting on the manufacturer to some degree. They installed the winch but we didn't find the hole was missing until delivered. Not willing to send it back to Indiana for correction so looking to resolve this locally. I appreciate the suggestions and pictures. I like the idea of elevating the winch on a solid billet piece but unsure how practical it might be in our trailer.
Old 07-16-2018, 02:16 PM
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ExMB
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If you haven't I would contact Intech and explain. I found them very easy to work with re warranty issues, especially if you are far from a dealer. If you are willing to do the work yourself they will sent you the necessary parts.
Old 07-16-2018, 04:36 PM
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nxfedlt1
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absolutely contact intech, they will make it right.
Old 07-17-2018, 10:19 PM
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Mussl Kar
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Guessing what it really entails is an accurate description
of the work required.
Old 07-23-2018, 07:26 PM
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skxf430
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A couple of shots from my trailer



Old 07-25-2018, 09:18 PM
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kristap
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Oh, that's fancy! I had imagined ours would like something like that ... alas, disappointment.

In the end, I installed a fairlead - mounted so that its guides are just a bit higher than the cabinet frame piece.



Old 07-31-2018, 10:07 AM
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Brian C in Az
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Call Intech.
You have RV dealers nearby? They can do the work for you and bill Intech.



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