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Jumping Brake Pad Wear Sensors

Old 08-29-2017, 10:31 AM
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gman3280
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Default Jumping Brake Pad Wear Sensors

I've tied back my wear sensors for my CS track car but I must have melted the wires a little as I get an intermittent pad warning on the dash. Very annoying on track.

I'd like to jump them instead of buying new sensors. I did a search and it appears that to jump them its simply soldering the two wires together to complete the circuit. Can someone confirm this?

Thanks in advance!
Old 08-29-2017, 01:27 PM
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mark kibort
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Originally Posted by gman3280
I've tied back my wear sensors for my CS track car but I must have melted the wires a little as I get an intermittent pad warning on the dash. Very annoying on track.

I'd like to jump them instead of buying new sensors. I did a search and it appears that to jump them its simply soldering the two wires together to complete the circuit. Can someone confirm this?

Thanks in advance!
yep. thats all you do. connect them together as the brake pad when worn, breaks the connection
Old 08-29-2017, 01:34 PM
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gbuff
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There you go--I did that at the Glen last year as the insulation wore through one of the wires--I simply taped them together real tight and they've held ever since.

Gotta love barn jobs

Gary
Old 08-29-2017, 03:07 PM
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2BWise
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The sensors set the light by seeing an open circuit fault. Basically, as they wear through the resistant element is broken and the circuit is opened, which triggers the message. However you want to do it just make sure the wires or connector are jumpered together to keep the circuit complete.
Old 08-30-2017, 11:17 AM
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gman3280
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Thanks all. Given its a track car there is no need for the pad sensors. However, the red lights on the dash got to go incase there is a real issue I should be aware of.
Old 09-01-2017, 01:27 AM
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Hella-Buggin'
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I did mine several years ago. I went to an electrical supply store and bought some high temp heat shrink, clipped and soldered the wires together and used my heat gun to shrink the protectant tubing.
Old 09-02-2017, 01:37 AM
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nwGTS
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Originally Posted by Hella-Buggin'
I did mine several years ago. I went to an electrical supply store and bought some high temp heat shrink, clipped and soldered the wires together and used my heat gun to shrink the protectant tubing.
I did exactly this at all four corners. However I Also recommend then coating the base and tip with liquid-tape to make its water tight. Otherwise you are inviting a short with just the heat shrink.
Old 09-02-2017, 11:02 PM
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KevinGross
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Rather than cutting things, I used a short piece of copper wire from #12 or #14 romex, bent in a U and inserted into the female connector sockets. Then sealed from the elements with a length of heat-shrink tubing. Reversible. Good luck.
Old 09-04-2017, 05:10 PM
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gman3280
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I soldered the wires together and shrink wrapped them. Good to go after 3 days at Road Atlanta. Thanks all.


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