Notices
Cayenne 955-957 2003-2010 1st Generation
Sponsored by:
Sponsored by:

Porsche Cayenne S piston / cylinder scoring issue statistics

Thread Tools
 
Search this Thread
 
Old 08-09-2016, 12:24 PM
  #1  
opxz
8th Gear
Thread Starter
 
opxz's Avatar
 
Join Date: Jun 2015
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default Porsche Cayenne S piston / cylinder scoring issue statistics

Disclaimer: I've got a Cayenne S with this issue. My dealership won't do anything, Porsche Deutschland and Porsche NA won't do anything.

I live in a fairly small and cold location. Upon learning about these failures I decided to dig deeper and asked for a list of all vehicles in my area starting with the VIN numbers "WP1AB...".

There were 60 vehicles registered. I got names of 44 owners from the DMV. Then I managed to find 33 in the phonebook/Facebook. Out of those 33 vehicles, 6 had new engines. That's almost 1 in 5. Some owners didn't have information about why the engines had been replaced but those who did blamed scored cylinders.

Two more haven't been diagnosed but are misfiring, one of those on the 8th cylinder. That would bring the total to 25% but as I said, it hasn't been confirmed.

Out of the original 60 vehicles there have been 6 "decommissioned". I suspect scored cylinders to be hiding there as well.

One of the owners notified me of another vehicle that had a European VIN number and therefore not on my list. That would bring the verified total to 7 out of 34.

The full VIN numbers of the failed vehicles are with me but I'm not sure if I'm allowed to post those nor if that would do any good.

I'm no car expert but a failure rate of 20-25% is a bit extreme to me.
Old 08-09-2016, 12:34 PM
  #2  
deilenberger
Banned
 
deilenberger's Avatar
 
Join Date: Mar 2011
Location: Spring Lake, NJ, US of A
Posts: 10,085
Received 1,140 Likes on 758 Posts
Default

Starting with the info you have - if you can find a class-action attorney - I'm sure one might be interested. Sounds like the failure rate is similar to the coolant-pipe failure rates.. and that made the class-action attorneys a LOT of money.
Old 08-09-2016, 12:37 PM
  #3  
Matt O.
Addict
Rennlist
Lifetime Member

 
Matt O.'s Avatar
 
Join Date: May 2001
Location: wind-swept heights...
Posts: 10,835
Received 79 Likes on 35 Posts
Default

25% is extreme if that is a correct rate. Sorry this is happening to you and your CS.
Old 08-09-2016, 08:21 PM
  #4  
19psi
Burning Brakes
 
19psi's Avatar
 
Join Date: Dec 2011
Location: NW Indiana
Posts: 1,213
Received 146 Likes on 100 Posts
Default

Go to:
http://www.adhuntr.com/

In the search box type Cayenne ticking. Also seach Cayenne knock.

There are usually a half dozen around the US at any given time to choose from. Also, most are being sold by a-holes who refer to it as slight lifter noise or "typical" lifter noise.

On the other hand, there are a never ending amount of Cayennes with 130+K miles in my area and it took me forever to find one 50K miles. Considering how many used up high mileage Cayennes are still roaming the streets, I'd say 20% failure may be high? No matter what, there should be more than enough for a class action suit.
I also have a theory that many of these Cayennes suffered from severely overheated engines after the plastic coolant pipes blew out. There is no shortage of people (especially women) who will keep driving and pushing the gas pedal even further down as warning lights are lit up and steam is billowing from under the car. It's why I went out of my way to find one with the original plastic pipes and then preemptively changed them out myself.
Old 08-09-2016, 09:43 PM
  #5  
opxz
8th Gear
Thread Starter
 
opxz's Avatar
 
Join Date: Jun 2015
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 19psi
Go to:
http://www.adhuntr.com/

In the search box type Cayenne ticking. Also seach Cayenne knock.

There are usually a half dozen around the US at any given time to choose from. Also, most are being sold by a-holes who refer to it as slight lifter noise or "typical" lifter noise.

On the other hand, there are a never ending amount of Cayennes with 130+K miles in my area and it took me forever to find one 50K miles. Considering how many used up high mileage Cayennes are still roaming the streets, I'd say 20% failure may be high? No matter what, there should be more than enough for a class action suit.
I also have a theory that many of these Cayennes suffered from severely overheated engines after the plastic coolant pipes blew out. There is no shortage of people (especially women) who will keep driving and pushing the gas pedal even further down as warning lights are lit up and steam is billowing from under the car. It's why I went out of my way to find one with the original plastic pipes and then preemptively changed them out myself.
Actually, these failures occurred pretty early in the engines life.
Mine was at 80k miles (which is a lot for the group), two others were at 19k miles and 50k miles.
Old 08-09-2016, 10:49 PM
  #6  
19psi
Burning Brakes
 
19psi's Avatar
 
Join Date: Dec 2011
Location: NW Indiana
Posts: 1,213
Received 146 Likes on 100 Posts
Default

~80K seems to be the magic number in most cases. I know I took a gamble buying mine and I hope by keeping it in a climate controlled garage and never subjecting it to sub zero cold soak starts will make a difference.

Just think if the last generation Toyota Camry had this type of issue (or IMS bearing issue)...heads would be rolling. For some reason Porsche just doesn't seem to care. Even though it didn't benefit me, I'm happy they got their *** handed to them over the coolant pipe issue.
This type of stuff even goes back to thrust bearing failures on the 928.
Old 09-22-2016, 12:37 PM
  #7  
joepjoep
Intermediate
 
joepjoep's Avatar
 
Join Date: May 2010
Location: PW county Virginia
Posts: 28
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by opxz
...with the VIN numbers "WP1AB...".
You can add me to this VIN list. Mine failed at 50K. Unlike your situation however, I was pleased with the outcome of the service I got at the time but it was handled years ago now.
Old 09-22-2016, 03:18 PM
  #8  
XR4Tim
Drifting
 
XR4Tim's Avatar
 
Join Date: Apr 2012
Location: Medina, OH USA
Posts: 2,006
Received 6 Likes on 6 Posts
Default

I think the overall failure rate is much lower, but failures are concentrated to colder areas. The failure rate was pretty high when I lived in Alaska, but at that time I spoke to Porsche technicians in California who had never heard of the issue.
Old 09-23-2016, 04:35 PM
  #9  
s4for5
Rennlist Member
 
s4for5's Avatar
 
Join Date: Nov 2009
Location: Boston Area
Posts: 257
Received 2 Likes on 1 Post
Default Block heater?

Can I add one to my 2006 Cs?
Links or part numbers please
Old 09-23-2016, 04:39 PM
  #10  
XR4Tim
Drifting
 
XR4Tim's Avatar
 
Join Date: Apr 2012
Location: Medina, OH USA
Posts: 2,006
Received 6 Likes on 6 Posts
Default

I don't know of any block heaters that will work. You can do an oil pan heater, but there aren't a lot of flat surfaces on the pan for mounting.
Old 09-23-2016, 05:06 PM
  #11  
Sniffer
Rennlist Member
 
Sniffer's Avatar
 
Join Date: Jun 2014
Posts: 802
Likes: 0
Received 7 Likes on 7 Posts
Default

Originally Posted by XR4Tim
I don't know of any block heaters that will work. You can do an oil pan heater, but there aren't a lot of flat surfaces on the pan for mounting.
It is possible though - I fitted one to mine, it was tight but it's on there and seems to work well
Old 09-23-2016, 05:33 PM
  #12  
Andy E.
The V8 Porschephile
Rennlist Member
 
Andy E.'s Avatar
 
Join Date: Jun 2001
Location: Montreal,CDA
Posts: 2,331
Likes: 0
Received 10 Likes on 10 Posts
Default

It would have been good to know the percentages of affected cylinder scoring issues dependent upon model year.

The 4.8's were re-designed with several engine block enhancements; including larger oil & coolant galleys. A variable oil pump was also introduced in 2008.
Old 09-23-2016, 07:22 PM
  #13  
1BadAction
Rennlist Member
 
1BadAction's Avatar
 
Join Date: Jan 2016
Location: Dallas, TX!
Posts: 427
Received 3 Likes on 3 Posts
Default

Originally Posted by Andy E.
It would have been good to know the percentages of affected cylinder scoring issues dependent upon model year.

The 4.8's were re-designed with several engine block enhancements; including larger oil & coolant galleys. A variable oil pump was also introduced in 2008.
I agree, it would be interesting to see if wrist pin offset changed from the 4.5 to the 4.8 also. I can see where a handful of small changes would make them less prone to sticking pistons without widening the clearance and making them louder when stone cold.

Then again the injectors are so damn loud you probably couldn't hear a bit of cold piston slap in the 4.8 anyways. lol.
Old 09-23-2016, 09:42 PM
  #14  
Sniffer
Rennlist Member
 
Sniffer's Avatar
 
Join Date: Jun 2014
Posts: 802
Likes: 0
Received 7 Likes on 7 Posts
Default

Originally Posted by Andy E.
It would have been good to know the percentages of affected cylinder scoring issues dependent upon model year.

The 4.8's were re-designed with several engine block enhancements; including larger oil & coolant galleys. A variable oil pump was also introduced in 2008.
The 4.8 957s haven't been immune to this issue either - I have read of a few on here who have had scored cylinders and my 957 CTT had a new engine under CPO for that reason
Old 09-24-2016, 12:22 AM
  #15  
two914s
AutoX
 
two914s's Avatar
 
Join Date: Apr 2005
Location: Georgia Tech, Atlanta, Ga
Posts: 10
Likes: 0
Received 1 Like on 1 Post
Default Cayenne S Cylinder Scoring Explanation ??

I have been interested in buying a Cayenne S, so I recently looked at many posts on the piston/cylinder scoring problem.

It seems to me like this problem occurs most often in COLD climates where the vehicles are NOT DRIVEN HARD enough (or long enough) to get the oil up to the normal operating temperature.

Either the oil is too viscous to slosh up on the cylinder walls in sufficient amounts, or there is water that is frozen in/on the oil the pan/passages, or something like that.

Remember that the Cayenne S TURBO engines dont have this problem with piston/cylinder scoring. All the turbocharged engines have oil squirters built into the block that spray the backs of the pistons with oil. Normally aspirated engines dont have this nice feature. The oil squirters directly lubricate the cylinder walls. AND, the turbochargers themselves tend to heat up the engine oil more quickly, even when driven at minimal boost levels.

Also, remember that the Cayenne V8 is a DRY SUMP engine. There is some oil directly beneath the crankshaft, but not nearly as much as in a traditionally lubricated engine. There is just not as much oil being sloshed around in the crankcase. Also, dry sumped engines tend to have a large volume of oil in the entire system (just not in the crankcase). This large volume means that it takes longer for the oil to get to a temperature high enough to boil off any water mixed in with it. Water gets in the oil due to condensation as the engine goes through normal temperature fluctuations.

I ran across a few posts where people were angry that their engines had this failure even though they had "babied" their Cayennes since they were new. Well, maybe driving around in cold weather very slowly and carefully is the exact thing that initiates this problem. I wonder if Porsche sufficiently tested the Cayenne V8 in cold weather VERY GENTLY. Sometimes that which is best for an engine to run very hard for a long time doesn't work very well if the engine isn't run hard. Think about how Formula 1 engines overheat in just one minute if they are left to idle on the grid. The entire system is optimized for running at full power. I wonder if Porsche had placed any of the pilot Cayenne S vehicles with elderly couples in Finland. If they had, maybe they would have discovered this weakness in the design.

So, I based on what I saw in many posts and my own reasoning, I went and bought a 2006 Cayenne S the other day with 100,000 miles on it without much worry of having the cylinder scoring issue. I found one that had been in warm climates its entire life, and I plan to keep it in a warm climate.

However, if I must drive my Cayenne S when it is very cold outside, I will make sure that I flog it hard. I am picturing 4 wheel drifts in the snow just to get the oil up to temperature and get it sloshing up on the cylinder walls. I can easily explain the necessity of this aggressive driving to my wife using the logic above.


Quick Reply: Porsche Cayenne S piston / cylinder scoring issue statistics



All times are GMT -3. The time now is 06:33 PM.